Papers by Author: Shan Dai

Abstract: In the unmodified and EP-modified melt of Q235 steel, the solidification behavior including the nucleation and growth of crystals has been observed in situ by use of a confocal scanning laser microscope combined with an infrared image furnace, and meanwhile, described the characteristic of phase transformation. The result shows that the every stage of phase transformation is advanced; the phase transformation time is shortened, and temperature is reduced during heating proceeds. On the other hand, it can be observed that the nucleation density of solid phase increases and has an even distribution among the liquid phase.

Abstract: The melt of nonleaded free-cutting brass is modified by the electric pulse and the effects on the solidification structure and properties of Silicon Brass are studied with different Bi contents and under different pulse parameters. The results show that the varieties of Bi contents and pulse parameters have a greater impact on grain size and microstructure uniformity of the brass. After silicon brass with 0.5% Bi is modified by electric pulse, the Bi grain size is reduced to 5μm from 30μm, and its shape is changed into being granular from worm-like or long-strip-like, distributed more evenly in α phase and α phase boundary, and a few of which goes into the β phase matrix.

Abstract: In order to improve toughness of the weld heat affected zone (HAZ) of ultra-fine grained (UFG) steel, a thermal simulation procedure of Fe-Mn-Si UFG steels with different Al addition was conducted and the corresponding microstructure was characterized and investigated. The results indicate that the maximum value on driving force of nucleation is ultra-fine grain steel with wtAl=0.6%, it has been explained in Nucleation kinetics that the grains are fine in UFG2. On the other hand, the bainite ferrite growth orientation has been increased. The toughness was remarkably enhanced in the steel welded heat affected zone. The formation of strie retained austenite and grain refinement of bainite ferrite in Fe-Mn-Si UFG steels with Al additions results in the increasing toughness of weld HAZ.

Abstract: In this paper, the effects of electric pulse on solidified structure and graining process of near eutectic Al-5%Cu alloy have been investigated during solidified process. It was treated with different pulse voltages at 740°C in this experiment, and established the cooling curve. The results show that the improvement of alloy casting macro-segregation and solidification structure refinement by electric pulse discharging; The change of the solidified casting structure has a preferable coincidence relation with the change of the cooling curve, and analysis of the cooling curve shows that the best granular effect has a maximal supercooling on the curve.

Abstract: Taking the hypereutectic Al-Si alloy as the research object, the fading characteristics of Al-22% Si alloy at different pulse temperatures are investigated in this paper in order to analyze the mechanism of electrical pulse modification to the alloy. We can get the conclusion by observing the microstructure of the sample, measuring the microhardness and calculating the volume fraction and the average size of primary silicon: at different pulse temperatures, the effect of electric pulse modification is fading with static duration prolonging; meanwhile, with the temperature upward, the modification effect and fading trends to be weak, which indicates the best pulse temperature is one of the important factors to influence the modification effect.

Abstract: The modification of liquid metal by electric pulse (EP or EPM) is a novel method for improvement of solidification structure. In this study, the as-cast texture of EP-modified pure copper was investigated by using X-ray Schulz backscattered method. The experimental results show that the as-cast texture of EP-modified pure copper is dissimilar with that of the unmodified. The unmodified mainly exhibits a type of {110}<001> texture, and the maximum value of orientation density is 10.07, in the plane that parallel to the vertical section along the ingot axis, the <110> crystal direction has the most volume fraction of 27.18%; By contrast, the as-cast texture of EP-modified pure copper shows a typical type of {102}<001>, and the maximum value of orientation density is 12.88, at the same time, the corresponding <102> crystal direction changes to be the most volume fraction and its value is 22.82%. These facts indicate that the crystal orientation (texture) of solidification structure could be altered by EPM, and EPM technology would thus influence the following metal formability.