Papers by Author: Shao Yun Shan

Abstract: In this paper, porous Si3N4 ceramics were fabricated by carbothermal reduction between silicon dioxide and carbon. The influences of four types of sintering additives on the microstructure and mechanical properties of the porous Si3N4 ceramics were investigated. XRD analysis proved complete formation of a single-phase β-Si3N4. SEM analysis showed that the resultant porous Si3N4 ceramics occupied fine microstructure and a uniform pore structure. The sintered sample with Lu2O3 as sintering additive showed finer, a higher aspect ratio β-Si3N4 grains. The addition of Eu2O3 accelerated the densification of porous Si3N4 ceramics, decreased the porosity and increased the flexural strength.

Abstract: In this study, porous Si3N4 ceramics were fabricated by carbothermal reduction reaction between silicon dioxide and carbon. The influences of different starting powders and sintering additives on microstructure and mechanical properties were investigated. XRD analysis demonstrated the formation of single-phase β-Si3N4 except for glass phase and minor of α-Si3N4 phase. SEM analysis showed that the resultant porous Si3N4 ceramics occupied fine microstructure and uniform pore structure. The samples with fine starting powder showed fine, high aspect ratio of β-Si3N4 grains and good mechanical properties. The addition of Al2O3 accelerated the densification of porous Si3N4 ceramics. With an increasing in the sintering additive content, the porosity decreased, the flexural strength increased.