Papers by Author: Sheng Feng Ren

Abstract: A new machining method, ultrasonic vibration aided electrical discharge machining (UEDM) in gas, is proposed in this paper. It is shown that electrical discharge machining with ultrasonic vibration aid can be achieved well in gas medium. In the process of UEDM in gas, the tool electrode is formed to be thin-walled pipe, high pressure gas medium is supplied from inside, and ultrasonic vibration is applied to workpiece. The property of ultrasonic is introduced. The same to other sound waves, ultrasonic have the characteristics of reflecting, refracting, intervening and resonance. The mechanism of elastic pole keeping in resonance with ultrasonic transferring from one end to the other end is explained with characteristics of ultrasonic. During the process of UEDM in gas, ultrasonic vibration of workpiece can improve the machining process. The theories of ultrasonic vibration increasing materials removal rate (MRR) are introduced. One theory is that the adhere strength between the metallic liquid drops and workpiece is not enough for the accelerative vibration, so metallic liquid drops will be ejected off easily. Another theory is that ultrasonic vibration increases the number of the effective discharge.

Abstract: Because the machining of ultrasonic vibration assisted electro-discharge machining (UEDM) is a very complex process and it is too difficult to describe precisely every influencing factor with an accurate mathematics model, the study of parameters selection system is necessary and important for the practical application of machining method, the improvement of machining efficiency and minimizing the tool wear ratio (TWR). In this paper, the model and the corresponding database are built for UEDM based on the back propagation (BP) algorithm artificial neural network (ANN) to optimize machining parameters. Through learning and training, this system realizes the intelligent selection of machining parameters. As shown by the experiment results, the predictions accord with the test results, which shows that the reasonable and reliable project of UEDM can be provided by the system. With the increase of the machining sample, the machining database can be enriched and the application range will be expanded, so this system has the excellent fault-tolerance and extensible quality.

Abstract: Theory calculation result indicates that the maximal critical content of SiCw in hydroxyapatite-SiCw composite bioceramics is 23.7%. Hydroxyapatite-SiCw composite micropowder was synthesized using in-situ composite method, and hydroxyapatite-SiCw composite bioceramics with different content of SiCw were produced by hot pressing sintering method. The microstructures of the materials were analyzed by SEM, and the mechanical properties were tested. The results show that the mechanical properties of composite material are the best when the whisker content is 20~23.7%.

Abstract: The material removal mechanism of ultrasonic machining sintered Nd-Fe-B magnetic materials was studied theoretically. The relation between critical load and central crack is given. In order to assure the material removal mode on material surface is brittle micro-fracture, the acting force of a single abrasive particle working on workpiece surface should be higher than the critical load. Experimental results show that there should be an optimal static load and an optimal abrasive size in certain ultrasonic machining system. The research results are helpful to guide practical production.