Papers by Author: Sheng Qiang Yang

Abstract: Mass finishing processes have widely industrial application, and in most conditions these processes are used with empiricism and trial and error. Based on basic concept of mass finishing, its category is presented. Main aspects of motion and force analysis, material removal model, equipment and consumables, process experiments and industrial application are induced. Finally, development trends are recommended from quantified models, process database, new mass finishing processes and surface integrity. This will provide full investigation and further development and research to improvement part surface integrity.

Abstract: As a typical kind of surface finishing technology, magnetic abrasive finishing has unique advantages in finishing effect, efficiency and application, it occupies a very important position and has huge potential application value. As the core component of the magnetic abrasive finishing, the magnetic field formation components have a direct impact on the finishing effect and efficiency. Electro permanent magnetic field formation components used in magnetic abrasive finishing are put forward based on the characteristics of electro permanent magnet and its application in crane and clutch. Analyzing the main performance and characteristics of the magnetic filed formation components and determining the overall scheme according to the total requirements of magnetic filed formation components. Analyzing the feasibility of the electro permanent magnetic filed formation components through the simulation and then forming the design method to further promote the industrialization process of magnetic abrasive finishing.

Abstract: ntegrated design theory and method oriented to the product generalized quality is one design method facing to the full-function and whole performance. Design theory of barrel finishing equipment is put forward by the design of crankshaft barrel finishing equipment, function optimization and visual optimization design are mainly discussed, which can provide the design thought for developing new barrel finishing equipment.

Abstract: According to the fact that the common machining medium used in magnetic abrasive finishing (magnetic abrasive) possessed disadvantages such as high preparation cost, easier to disperse in finishing process, and low utilization and repeat -utilization, this paper puts forward spherical magnetic abrasive of a certain size as magnetic abrasive machining medium, discusses the preparation techniques, establishes the mathematical model of finishing, and analyses the main performance parameter influencing finishing quality and finishing efficiency. Compared with magnetic grinding, spherical magnetic abrasive is not easy to disperse, can be re-used, having long service life and high finishing efficiency and quality. It is a magnetic finishing medium hasing development research value.

Abstract: For the precise hole surface, the burr severely affects products’ performance. Considering the specific conditions of precise hole surface finishing, a new method of gas-particle two-phase compulsive circulation flows finishing is brought up. By numerical simulation of finishing project, its feasibility is defined. Experimental equipment is designed, and its finishing effect is done with experimental study, which provide theoretic and experimental basis for process parameters and thorough research.

Abstract: As a kind of precise surface finishing technology, magnetic abrasive finishing has wide application, low cost, high efficiency, good effects, and other advantages. Magnetic induction intensity is one main parameter affecting finishing effect and efficiency of magnetic abrasive finishing. Saturation magnetic induction intensity for different magnetic abrasives is defined through test device designed by ourselves. Affecting rules of saturation magnetic induction intensity is discussed by experiments, which provide basis for parameters selection and practical application of magnetic abrasive finishing.

Abstract: Fluid magnetic abrasivetool(FMA) is one kind of latest finishing abrasivetool which is a sort of suspended fluid composed by magnetic particles, nonmagnetic abrasive particles, surfactants in a non-magnetizable carrier liquid. After a period of working time, the performance-life of the abrasivetool ended because of the cutting- blade of the abrasives particles being passive. While the most costly component- the magnetic particles (carbonyl iron particles) can be reused. This paper has made up two recovery flows to separated carbonyl iron particles from others.

Abstract: For the precise hole surface, the burr severely affects products’ performance. Considering the specific conditions of the precise hole surface finishing, a new method of two-phase compulsive circulation flows finishing is brought up. On the basic premise of defining k-ε model, numerical simulation of finishing project is done and its feasibility is defined. Experimental equipment is designed, especially, component of circulation flows formation is analyzed in detail, which provide experimental basis for process parameters and thorough research.

Abstract: For the precise hole surface, the burr severely affects products’ performance. Considering the specific conditions of the precise hole surface finishing, a new method of two-phase compulsive circulation flows finishing is brought up. Nozzle number, nozzle position, liquid flow, etc. are main factors, which would directly influence finishing effect and efficiency. Affecting rules of main factors are studied by experiments and numerical simulation, which provide basis for thorough research.

Abstract: A new finishing technology of the swirling airflow compounded with magnetic-field is advanced. Magnetic field simulation and flow field simulation are done through ANSYS and computational fluid dynamics (CFD) software. Unthreaded hole is experimented on the basis of simulation. Research indicates that the swirling airflow compounded with magnetic-field finishing is feasible and adding magnetic field may avoid the ununiformity of the swirling airflow finishing as well as increase finishing effect. It provides credible theoretic basis for technology improvement.