Papers by Author: Song Nan Yin

Abstract: This study aimed to assess creep crack growth rates on the base and welded metals of modified 9Cr-1Mo steel. For this purpose, welded specimens were prepared by the Shielded Metal Arc Weld method. To obtain mechanical properties concerning the base and welded metals, a series of creep and tensile tests were conducted at 600 °C, and creep crack growth tests were also performed under different applied loads using 1/2" compact tension specimens at 600 °C. Their creep crack growth rates were calculated using the empirical equation of the da/dt vs. C* parameter and compared. It appeared that, for a given value of C*, the rate of creep crack propagation was about 2.0 times faster in the welded metal than the base metal. This reason was that the welded metal was faster in the creep strain rate than the base metal.

Abstract: Creep behavior for Alloy 617, which is considered as one of the major structural materials of a very high temperature reactor, was investigated in air at 950oC. Creep experimental data was obtained by a series of creep tests with different stress levels at 950oC. Alloy 617 revealed little primary creep strains and unclear secondary creep stages. A tertiary creep stage was initiated from a low strain level and was dominant in full creep curves. The creep constants of A, n, m, and C in Norton’s power law and Monkman-Grant relationships were determined. In microstructure observations of crept specimens, it was found that a Cr2O3 oxidation layer was formed on the surface, and just beneath the Cr2O3 layer, an internal Al-oxide sub layer was formed with rod shapes. Also, below the internal sub layer, a thick carbide-depleted zone was developed due to reaction of the chromia and carbide precipitates. The thickness of the outer Cr-oxide layer increased with increasing creep rupture times. The increasing tendency showed a smooth slope like a parabolic curve.

Abstract: An isochronous stress-strain curve (ISSC) needs to be generated for a creep design application for high-temperature materials. To generate the ISSC for type 316LN stainless steel (SS), a series of creep data, which was obtained from creep tests with different stress levels at 600oC, was used. Creep curves were modeled by means of a nonlinear least square fitting (NLSF) of the Garofalo model. In the fitting of the creep curve, a secondary creep region was separated into first and second phases, and its fitting range was suitable to use for the first phase. The Garofalo model revealed a good agreement with the experimental creep data, and its parameters, P1, P2 and P3 revealed a good linear relationship as a function of a stress. The ISSCs for type 316LN SS at 600oC were successfully generated up to 300,000 hours.

Abstract: This study aimed to model the long-term creep curves above 105 hours by implementing a nonlinear least square fitting (NLSF) of the Kachanov-Rabotnov (K-R) model. For this purpose, the short-term creep curves obtained from a series of creep tests at 950oC were used. In the NLSF of their full creep curves, the K-R model represented a poor match to the experimental curves, but the modified K-R one revealed a good agreement to them. The Monkman-Grant (M-G) strain represented the behavior of a stress dependency, but the 􀁏 parameter was constant with a stress independency. The 􀁏 value in the modified K-R model was 2.78. Long-term creep curves above 105 hours from short-term creep data were modeled by the modified K-R model.

Abstract: To design HTGR components for up to 1000oC, their creep curves are necessary during a design process. In this study, the full creep curves were modeled by the nonlinear least square fitting method using the Kachanov-Rabotnov (K-R) creep model. A series of creep data was obtained experimentally under various stress levels for Hastelloy-X at 950oC, and the data was used to model the creep curves. The K-R model gave a poor description of modeling creep curves, but the modified K-R one, which has another variable, K in the K-R model, was in better agreement than the K-R one. It was found that the λ parameter in the K-R model was constant regardless of the stress variations. The λ value was about 3.9 for the K-R model and about 5.8 for the modified one.

Abstract: This paper presents the results of the Minimum Commitment Method (MCM) applied to predict the creep rupture life of type 316LN SS. Constant A, and the function of P(T) and G(σ) being used in the MCM equation were determined. To determine a proper value of the constant A, a focal point method and a trial and error one were adopted, respectively. It was found to be A=-0.02~-0.05 for type 316LN SS. Each prediction curve with the A values were presented up to 106 hours and compared to the experimental data at each temperature. Using the short-term creep rupture data for under 2,000 hours, a long-time rupture reaching up to 106 hours was predicted by the MCM.