Papers by Author: Su Yu Wang

Abstract: Experimental research was carried out to analyze the wear patterns of several tools which include high-speed steel (HSS), coated cemented carbide and ceramic tools, and to study the tool wear mechanism in milling resin sand mold materials. The main wear mechanism is abrasive wear and the dominant tool failure mode is flank wear. Different cutting parameters have different influence to the tool wear. In addition, it is essential to select suitable tool material with appropriate hardness. In this paper, the experiment results are contributive to choose proper cutting tool materials and parameters in milling resin sand mold material.

Abstract: Gear honing with globoid honing worms is seldom used because it has no distinct advantages to honing with internal geared honing rings. The paper puts forward a new process to honing gear with globoid honing worms on hobbing machines. First the globoid honing worm is profiled by diamond dressing gears, which has the same geometric parameters with the machined gears. Then the profiled globoid honing worm is used to hone workpieces. Both the profiling process and honing process are implemented on same hobbing machines. Meshing and Tooth contact analysis of globoid honing worm profiling has been considered. Meshing equation of profiling process and equation of globoid honing worm tooth flank after profiling are obtained. Experiment testified that it is an applied process and has many advantages.