Papers by Author: Tao Peng

Abstract: The precipitates of bending-age-formed ternary Al-4.31Cu-1.51Mg alloy were studied with load of 6.05 kg aged at 190°C. Transmission electron microscopy and electron diffraction has been used to observe the microstructures of the bend-age-formed alloy. The results show that there is no preferential alignment of S phase or GPB zones in the alloys with load compared with that without load. It is interesting to find that the length of S phase is shorter in age-formed sample than that without load. Dislocations generated after loaded can provide enough nucleation sites for the nucleation and growth of S phase.

Abstract: The production of primary aluminum is an energy costly process. With the global warming being of concern, the secondary aluminum stream is becoming an even more important component of aluminum production and is attractive due to its economic and environmental benefits. Recycling of aluminum by new solid state recycling techniques instead of conventional remelting and subsequent refining processing can result in significant energy savings. Severe Plastic Deformation (SPD) techniques have been applied for consolidating nano particles into fully dense materials with good mechanical properties. However, solid state recycling of scraps by SPD is only in the beginning. In the present study, degreasing of aluminum chips from the machine workshop was investigated by a thermal method and chemical treatment. Thereafter, the decoated chips were recycled by Cyclic Extrusion Compression (CEC) at deformation temperatures between 400 and 500 °C. The microstructure and mechanical properties of the recycled aluminum scrap processed by SPD were subsequently investigated. The results show that SPD technology provides a promising alternative for recycling of aluminum scrap. Thermal degreasing of aluminum scrap resulted in more oxidization of aluminum scrap particles. Visible interfaces between chips were observed even at a low magnification.

Abstract: Cyclic channel die compression (CCDC) of AZ31-1.7 wt.% Si alloy was performed up to 5 passes at 623 K in order to investigate the microstructure and mechanical properties of compressed alloys. The results show that multi-pass CCDC is very effective to refine the matrix grain and Mg2Si phases. After the alloy is processed for 5 passes, the mean grain size decreases from 300 μm of as-cast to 8 μm. Both dendritic and Chinese script type Mg2Si phases break into small polygonal pieces and distribute uniformly in the matrix. The tensile strength increases prominently from 118 MPa to 216 MPa, whereas the hardness of alloy deformed 5 passes only increase by 8.4% compared with as-cast state.

Abstract: Densification of metallic powders by means of extrusion is regarded as a very attractive processing technique that allows obtaining a high level of relative density of the compact. However, the uniformity of the relative density depends on that of strain distribution and on the processing parameters. Several variants of extrusion can be used for compaction of metal particulates, including the conventional extrusion (CE) and equal channel angular pressing (ECAP), often referred to as equal-channel angular extrusion. Each of these processes has certain advantages and drawbacks with respect to compaction. A comparative study of these two extrusion processes influencing the relative density of compacts has been conducted by numerical simulation using commercial finite element software DEFORM2D. The results have been validated by experiments with titanium and magnesium powders and chips.

Abstract: An appropriate hot compaction technology is applied not only to obtain high-density blocks from chips, but to consume relatively low energy. In this paper, regression analysis is used to optimize hot compaction processing of machined chips in an indirect solid-state recycling. The nonlinear relation of the temperature, the press and deformation velocity was established according to the rheology of the matrix material using MRA. The lowest energy consumption as criterion is also introduced to further optimize hot compaction parameters in the solid-state recycling. The results based on MRA show that high-density (93%) blocks are obtained according to the built model and that effect of work velocity of the hydrostatic machine on total energy consumption is negligible. During hot compaction, the higher temperature, the more total energy consumption. Besides, void and interface between chips in these hot compaction blocks will be disappeared by extrusion deformation.