Authors: Tai Quan Zhou, Yuan Hua, Tommy Hung Tin Chan
Abstract: The finite element analysis fully coupled fatigue damage evolution is implemented on
the user subroutine UMAT of the finite element software ABAQUS. The fully coupled method
developed with damage mechanics and the finite element analysis is performed on calculation of
fatigue damage accumulation of the critical welded member in the Tsing Ma Bridge. The calculated
result shows that the fatigue damage in the critical welded member is accumulated in the region of
toe of welding. The value of faitgue life calculated by the fully coupled method is smaller than that
by the uncoupled method, which suggests that there exists interaction between the fatigue damage
evolution and the structural response. The linear Miner’s Law is widely used however conservative
for the evaluation of fatigue life of bridge on service. The above results provide feasible method for
accurate evaluation of fatigue damage in bridge components based on the hot spot stress analysis
and the damage mechanics theory.
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Authors: Tai Quan Zhou, Tommy Hung Tin Chan
Abstract: The suspension bridge has more flexibility and repetitive vehicles produce stress cycles
in members. Then fatigue of the member is accumulated with the daily traffic loadings. In order to
evaluate the working condition of the Tsing Ma Bridge, the online monitoring health system has
been installed in long suspension bridge. The location of the strain sensor is not exactly at the
critical member locations. The hot spot stress analysis for critical members is necessary for accurate
fatigue evaluation of the bridge. The global finite element analysis of the Tsing Ma Bridge under
traffic loading is performed to determine the critical fatigue member locations. A detailed local
finite element analysis for the welded connections is performed to determine the hot spot stress of
critical fatigue location. As a case for study, the calculated stress concentration factor is combined
with the nominal representative stress block cycle to obtain the representative hot spot stress range
cycle block under traffic loading from online health monitoring system. The comparison result
shows that the nominal stress approach cannot consider the most critical stress of the fatigue
damage location and the hot spot stress approach is more appropriate for fatigue evaluation.
925
Authors: Tai Quan Zhou, Tommy Hung Tin Chan
Abstract: The crack growth behavior and the fatigue life of welded members with initial crack in
bridges under traffic loading were investigated. Based on existed fatigue experiment results of
welded members with initial crack and the fatigue experiment result of welded bridge member
under constant stress cycle, the crack keeps semi-elliptical shape with variable ratio of a/c during
crack propagation. The calculated method of the stress intensity factor necessary for welded bridge
member crack propagation was discussed. The crack remained semi-elliptical shape with variable
ratio of a/c during crack propagation. The fatigue crack propagation law suitable for welded steel
bridge member fatigue crack propagation analysis was deduced based on the continuum damage
mechanics and fracture mechanics. The proposed fatigue crack growth model was then applied to
calculate the crack growth and the fatigue life of existed welded member with fatigue experimental
result. The calculated and measured fatigue life was generally in good agreement, at suitable initial
conditions of cracking, for welded member widely used in steel bridges.
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Authors: Tai Quan Zhou, Tommy Hung Tin Chan, Yuan Hua
Abstract: The behavior of crack growth with a view to fatigue damage accumulation on the tip of
cracks is discussed. Fatigue life of welded components with initial crack in bridges under traffic
loading is investigated. The study is presented in two parts. Firstly, a new model of fatigue crack
growth for welded bridge member under traffic loading is presented. And the calculate method of
the stress intensity factor necessary for evaluation of the fatigue life of welded bridge members with
cracks is discussed. Based on the concept of continuum damage accumulated on the tip of fatigue
cracks, the fatigue damage law suitable for steel bridge member under traffic loading is modified to
consider the crack growth. The proposed fatigue crack growth can describe the relationship between
the cracking count rate and the effective stress intensity factor. The proposed fatigue crack growth
model is then applied to calculate the crack growth and the fatigue life of two types of welded
components with fatigue experimental results. The stress intensity factors are modified by the factor
of geometric shape for the welded components in order to reflect the influence of the welding type
and geometry on the stress intensity factor. The calculated and measured fatigue lives are generally
in good agreement, at some of the initial conditions of cracking, for a welded component widely
used in steel bridges.
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