Papers by Author: Xuan Pu Dong

Abstract: The influence of Y on the microstructure and damping capacity of AZ91D based alloys was investigated by optical microscopy, X-ray diffraction, scanning electron microscopy, transmission electron microscopy and dynamic mechanical analysis. The results show that, with increasing Y content, the grain size of α-Mg matrix decreases tremendously and the distribution of β-Mg17Al12 phase is transformed from discontinuous network to fine particles. Meanwhile, a needle-shaped Al4MgY phase mainly distributing at the grain boundaries is identified. The damping capacity of the studied alloys shows sustained enhancement with increasing temperature. As to the strain dependent damping capacity, with the increase of Y content, the damping value of AZ91D alloy decreases gradually before Y content reaches to 0.5wt.%, and fluctuates when Y addition is between 0.5wt.%~0.9wt.%. G-L dislocation model was employed to explain the effects of parameters on damping capacity of magnesium alloy.

Abstract: The effects of Cu addition on microstructure, mechanical properties and damping capacity of Mg-3%Ni based alloy were investigated by using tensile tests, X-ray diffraction, scanning electron microscope and dynamic mechanical analyzer. The results show that Cu addition could reduce the size of -Mg dendrites and a new binary phase Mg2Cu can be identified, which mostly distributes among the inter-dendrites in the form of typical lamellar-like eutectic microstructure and improve the mechanical properties. In low strain amplitude, with the increase of Cu addition, the damping capacities of Cu contained alloys change little, while in high strain range, the internal friction values decrease gradually with the grain refinement and increasing content of eutectic phase.

Abstract: A rotating gas bubble stirring technique with specially designed equipment has been developed for the production of light alloy semi-solid slurry. The equipment was specially designed to have temperature, rotation speed and gas flow rate control functions. An Al-Si aluminum alloy was applied as the experimental material. The results showed that large volume of semi-solid slurry could be achieved with the actual stirring temperature of 4 °C to 20 °C below the liquidus temperature of the alloy, and the rotation speed of 195 r/min, and the gas flow rate of 2 L/min. A strong convection and weak stirring effect which was induced by the rotating gas bubbles in the melt was founded responsible for the formation of the semi-solid slurry.

Abstract: Mechanical vibration was introduced into the solidification in order to overcome the defects of coarse microstructure and low mechanical properties of the AZ91D magnesium alloy via lost foam casting（LFC）. The microstructure with fine uniform dendrite grains were achieved with mechanical vibration, which was mainly attributed to the cavitation and the melts flow induced by the mechanical vibration. The mechanical vibration has strong influence on the mechanical properties of AZ91D alloy. With application of mechanical vibration, the ultimate tensile strength and elongation of the AZ91D alloy increase 23% and 26%, resepectively.

Abstract: The semi-solid slurry of AZ31 magnesium alloy was manufactured by gas bubbles stirring. The effects of stirring temperature and stirring time on the microstructure of semi-solid slurry were researched. The results indicate that it is feasible to manufacture the slurry with particle-like primary phases. When the stirring temperature is higher, the morphology of the primary a-Mg presents rosette-like morphology and the size of grain is coarse, and the morphology mainly was α- Mg dendrite at lower stirring temperature. Long stirring time could reduce dendrites and liquid phase, and made the non-dendritic grains well spheroidized. But the effects of longer stirring on shape and size of primary particles are not significant. The optimal process parameters for ideal semi-solid slurry manufactured were stired 3min at 645°C.

Abstract: A new technique of introducing gas bubbles during isothermal period of AZ31 magnesium to prepare semi-solid slurry has been reported. The effect of resting time after stirring on the microstructure of the slurry is discussed. Results show that the dendrites and liquid phase reduced, the non-dendritic grains grew up and became spheroidized. A fully grain-refined structure can be obtained with 60s resting time.