Papers by Author: Xue Hui Wang

Abstract: Nickel-base superalloy GH4169 is a kind of alloy with high intensity, heat-stability and heat-fatigability, so that is often used to aerospace field, but which has poor machinability. The cutting force, plasticity deformation all present their particular characters which causes cutting vibration . The cutting vibration influence the surface roughness, the swing of the cutting force and tool wear. This article discusses the superalloy of GH4169 on the basis of cutting speed, cutting depth and feed per-tooth.

Abstract: This paper explores the drilling characteristics of GH3039 supper alloy. The machining of GH3039 is a difficulty which is commonly used in aircraft and engineer components of the aerospace industry. The spindle speed and feed per tooth are the major influence factors which are studied to gain large removal rate and predict the drilling characteristics. So the single factor test is carried out about spindle speed and feed per tooth. The results of the experiment show that the drilling force of GH3039 decreased with the increasing of spindle speed up to 900r/min which is larger than other metal drilling process. The small feed per tooth may obtain small drilling force. So too low spindle speed and large feed per tooth are not adopted in the GH3039 drilling process. The analysis of the chip formation also verifies the above characteristics. At the same time, the serious serrated chip is occurred which is adverse for the drilling. It has significant for other supper alloy real drilling process.

Abstract: To select reasonable cutting parameters, improve the processing surface quality, and extend the tool life, this paper uses four solid carbide end milling tools to process TC4 titanium alloy, and analyses the influence of the difference cutting parameters and the geometric angles to chip shape. The experiment results indicate that the degree of serrated chip shape is increased by increasing the feed rate under the condition of certain spindle speed. But the degree of serrated chip shape may be decreased by the adoption of small axial and radial depth, or bigger rake angle and smaller helix angle. Select larger rake angle, cutting edge is sharp, the metal deformation of cutting layer is small, which can reduce the friction force when chip flowing through the tool rake face, so that the cutting force and cutting temperature decreases accordingly.The greater the helix angle is, the worse the chip removal conditions is, and the degree of serrated chip becomes larger, the blade is more sharp, easily crack, and the tool life decreases. So relatively small helix angle is better. The choice of angles is interrelated with each other, the selection of some angle separately cannot get the desired reasonable value.

Abstract: The tool geometric angle and cutting parameters have a significant influence on the titanium alloy milling process by the usage of solid carbide end mills.The physical simulation method was applied to predict the cutting force and temperature by using two comparative sets of simulation data such as the different tool gemetric angle as tool rake angle, helix angle and different cutting parameters such as spindle speed, axial depth of cut, radial depth of cut. Thus are the commonly used methods to simulate and predict the cutting process before the actual production, which can reduce product cost and time.

Abstract: The mechanical properties of flat end mill is analyzed the high-speed milling, the linear model for milling force is established. And the 2A70 aluminum alloy four-factor four-level orthogonal milling tests are carried out, the nonlinear model of milling is set up by using regression analysis method. The comparative analysis is made between the linear model and nonlinear model, whose results show that the two models have good agreement on the value and trend of change, which is the basis of the follow-up tool path optimization, fault diagnosis and so on.

Abstract: According to the condition of the high speed milling aluminum (al) blades, the wear characteristics of the carbide tool was observed, whose wear characteristics mainly were flank wear, micro-tipping, exfoliation and so on. With the increase of the cutting time, the tool wear became larger according to the increment of the spindle speed. At the condition of the same feed per tooth, applying high speed finish milling for al alloy blades whose cutting efficiency increased remarkably, surface roughness decreased, high speed machining was adopted in real applications to achieve high economical benefits.

Abstract: A data fusion algorithm was established for estimating the state of target tracking system with multi-type sensor. Through Kalman filter regarding the multi-sensors to computer goal estimated value, it can obtain estimation value of goal at moment. And mean square deviation of fusion estimation value was smaller than single sensor's mean square deviation. The simulation results indicated that synchronisms data fusion method was effective to the multi-target tracking problem. Asynchronous multi-sensor fusion process can obtain good control effect in the practice control process.

Abstract: For taking advantage of high speed machining(HSM) in complex curved surfaces as impeller, the virtual manufacturing technology is adopted before the real machining, which can eliminate tool collision interference phenomenon of the trial cutting, avoid complicated process of trial test , forecast machining results efficiently. The simulation tests were proceeded to the each impeller procedure NC program by using the VERICUT virtual manufacturing soft to modeling five-axis machine tool HSM600U, and the result compared with the real machining is identical with one other. So it is tested that applying this technology can forecast the machining process truly.