Papers by Author: Yan Xu

Abstract: The residual Mg content ,spherodize ratio and nuclei of spherodial graphites(abbreviated SG) were studied by casting a series of similar composition ductile iron rods and white samples with different holding time of spheroidizing. The results indicate that the residual Mg content in the ductile iron was less and less as the holding time grows ,which causing the morphology of graphites transfer from spherodial to oval. Spherodize ratio change law is not continuous as increasing the residual Mg content which is divided at the 0.02%. The morphologies of nuclei of SGs core are typical examples of the highly magnified structure of spherical and irregular polygons; the diameters are about 0.5~2μm, consisting of (Mg, Ca)S along with CeO₂ and MgO. Disregistry δ between the nucleus compounds and graphite are low,which indicates that nucleus compounds are good nucleating site for SGs.The Mg element in nuclei of SG just act as nucleation substrates.it is the Mg which maybe simple substance in the metallic matrix that act as the role of spherodizer determines the graphite shape.

Abstract: It is very important to predict the hot spots of castings properly, which is known as a criterion for riser design. In this paper, an improved geometric model for hot spot prediction is proposed, and subsequently, its application to hot spot analysis is presented. As we know, the heat dissipation potential of a location in a casting depends on its distance to the heat transfer surfaces. In a meshed casting, the reciprocal of distance from a certain cell to surfaces is calculated at all the six orthogonal directions, by which the heat dissipation potentials of every cell will be evaluated considering the influences of the neighboring grids. With the improved geometric model, there is no iteration during calculation, and only twice of cell traverse is required. The first traverse gets the distance reciprocal and the second focuses on the heat dissipation potential. The result of this model, which turns out similar to that of procedures based on heat transfer equations, reflects solidification sequence in a casting, hence the hot spots will be known instantaneously. Obviously this geometric model ignores many conditions during solidification process. However, messages like locations of hot spots are shown much faster and more conveniently than that of procedures based on heat transfer equations. Therefore, it is believed that it will shorten much time for casting technology design.