Authors: Zhi Jin Zhou, Zhao Wang, Hao Lu, Yi Min Xia
Abstract: Fluid-solid coupling dynamic characteristics analysis of vertical cantilever lifting pipe in transporting coarse solid particles was conducted by adopting ADINA. Firstly, finite element models of pipe and fluid were built, which was solved by using ADINA/FSI module. Secondly dynamic characteristics of pipe vibration for different run-time, constrain conditions, volume concentration and transporting velocities were studied. Thirdly the stress and displacement characteristics were discussed under above conditions. The results were shown that stress and displacement will increase with transporting concentration and velocity rising; the shorter run-up time is, the bigger stress and displacement will be; stress and displacement of lifting pipe supportive anchor in weak constrain were greater than that in fixed connect condition. Analysis results have certain directive significance in future structure design, check, reducing vibration study for lifting pipeline in the ocean mining.
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Authors: Yi Min Xia, Zhen Hua Zhang, Bin Shen
Abstract: With the aim of reducing the energy consumption in the cobalt crust crushing process, the spiral mining head energy consumption is taken as the objective function. And mining head diameter, cutting pick intercept, width of cutting edge and cutting pick installation angle are selected as the optimum design variables. The constraints of each parameter is given. Genetic algorithm is applied to optimize this model. The optimized results suggest that the energy consumption is reduced by 38.3%. And it also improves the performance and economic efficiency of the spiral mining head.
2370
Authors: Yi Min Xia, Feng Wu, Lei Cheng, Zheng Hua Zhang
Abstract: Because of the situation that the disc cutter bearing seriously damaged in the cutting process, disc cutter structural parameters is optimized which mainly affect the force on the bearing. The disc cutter cutting edge angle, cutting edge width, transition arc radius and caulking ring width between the bearings are taken as design variables, and the minimum equivalent load on the bearing as the target, the optimization model is established. Genetic Algorithm (GA) is used in the mathematical model.Finally, the optimized results indicate that the equivalent load on the bearing reduces 21% compared with the actual structural parameters. So the optimization results effectively reduce the force on the bearing and extend the life cycle of disc cutter.
919
Authors: Xiu Xiang Huang, Qing Tan, Yi Min Xia, Wen Hua Liu
Abstract: The structure and characteristics of test signals of the experimental device for cutter head in shield machine are analyzed. Based upon this analysis, Profibus-based control system is designed. With the use of a distributed I / O station on-site analog signal, the problems of anti-interference for long-distance transmission of signals are resolved, and high-speed transmission for sensor signals and control signals are realized.
604
Authors: Ji Qiu Tan, Qing Tan, Yi Min Xia, Zi Jun Xu, Xi Long Qu
Abstract: In order to research the effect of different cutting orders on breaking mechanism of TBM cutters for the rock without joints, this paper established the simulation models of breaking rock three TBM cutters in simultaneous and sequential orders, which is based on the 2D discrete element method. A series of numerical experiments were designed and the whole process of production and propagation of crack and rock breaking was successfully simulated. The simulation results showed that the cutter order determines the breaking mode, which is carefully analyzed: The chipping stress under the sequential order is higher than simultaneous way. The chips are formed by the side cracks under the two loading modes, while the shape of the rock chip are different. The distribution of the principal stress contour is almost symmetrical in different cutting order. Finally, conclusions and future work are summarized.
1583
Authors: Yi Min Xia, Xi Wen Zhou, Jing Xue, De Zhi Luo
Abstract: With the comprehensive use of finite element and computer simulation, the cutter-head was analyzed and optimized. Based on the full analysis of structural features of the cutter-head, the finite element analysis model of the cutter-head was set up by using Solidworks and ANSYS. The analyses of the cutter-head under two kinds of limit load conditions were carried out and the stress distribution of the cutter-head was obtained. According to the tunneling characteristics, the cutters were re-arranged. The analysis showed that under the same conditions, the stress distribution of the improved structure was more symmetrical and the maximum stress and maximum deformation also had a remarkable reduction. Also there was a greater stress between the corbel and the flange; it would be of vital significance to increase the welding strength of these parts. And the results could provide basic data for the structure design of cutter-head.
3741
Authors: Qing Tan, Kai Wang, Yi Min Xia, Kui Zhang, Zi Jun Xu
Abstract: In order to analyse the rock breakage process of double-edge ball tooth hob cutter and get the related curve of intrusive force and invasion depth, the numerical simulation model of double-edge ball tooth hob cutter is accurately established. In the process of interaction between hob cutter and rock mass, the material model is also established, the mechanism of rock fragmentation is carefully researched, the elastic-plastic deformation is seriously studied. Finally, we design an experiment which has a good consistency with the simulation analysis.
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