Papers by Author: Yukio Morii

Abstract: The influence of the peak determination method on the area detector type neutron stress measurement method was investigated. Two peak determination methods, the half value breadth method and the centroid method, were compared and discussed in this paper. Experiments and simulation studies were carried out respectively. The first experiment was conducted during the tensile stress test with a steel specimen having the thickness of 6mm, and the second experiment was conducted with steel specimens in the stress free state having the thickness between 1 mm to 20 mm. As a result of the experiments, it was found that the peak determination method has an affect on the area detector type neutron stress measurement. A numerical simulation study was also conducted and showed similar result as the experiments.

Abstract: As an important industrial problem, the rolling contact fatigue damage is accumulated in rails during the repeated passage of trains over the rails, and rail failures may occur from the cracks grown in the rails. In order to prevent such rail failures, the estimation of the behavior of internal rail cracks is required based on the exact engineering analysis model as well as conducting rail test to search rail defects. The purposes of this paper are to apply the neutron stress measurement to rails, and to obtain residual stress state in the rails for the above purpose. The rail samples used were those that have been used in service line in Japan for about six years (222 million gross tons). The neutron measurement was conducted using the Residual Stress Analyzer (RESA) of the Japan Atomic Energy Agency (JAEA). The present measurement of stresses in rails by the neutron diffraction method was the first attempt in Japan.

Abstract: An engineering diffractometer designed to solve many problems in materials science and engineering including investigations of stresses and crystallographic structures within engineering components is now being developed at J-PARC project. This instrument views a decoupled-poisoned liquid H2 moderator providing neutrons with good symmetrical diffraction profiles in the acceptable wavelength range. The primary flight path and the secondary flight path are 40 m and 2.0 m, respectively, for 90 degree scattering detector banks. A curved supermirror neutron guide will be installed to avoid intensity loss due to the long flight path and to reduce backgrounds from fast neutrons and gamma rays. Therefore, stress measurements with sufficient accuracies in many engineering studies are quite promising. The optimization of this instrument has been performed with a Monte Carlo simulation, and an appropriate resolution of less than 0.2 % in
d/d has been confirmed. A prototyped radial collimator to define a gauge width of 1 mm has been designed and manufactured. From performance tests conducted at the neutron diffractometer for residual stress analysis RESA in JRR-3 of Japan Atomic Energy Agency, the normal distribution with a full width at half maximum of 1 mm was obtained in a good agreement with the simulation.

Abstract: In this study, we proposed the high-versatility stress measurement method using neutron diffraction which can determine the residual stress states by measuring the lattice strains in two or three orthogonal directions even if the measured diffraction families were different in all three directions. In addition, we also proposed the stress measurement method without using the stress-free lattice spacing d0 which was measured using the powder sample or annealed sample. To verify this method, the residual stress distributions in a shrink-fit ring and plug specimen of aluminum alloy A7075 with texture were measured. The profile of the measured stress distributions almost agreed with the simulated stress distributions in the assumption of the plane stress condition. Our method which can determine the tri-axial stress states using observed lattice strains in two orthogonal directions was secondly applied to evaluate the stress states of A7075, high tensile strength steel HT1000, and Ni-base alloy NCF600 loaded in-situ. Measured stresses almost agreed with theoretical value with 10 MPa to 60 MPa error. On the other hand, the residual stress states of NCF600 were measured under the uni-axial loading condition by the stress measurement method without using the measured d0. Estimated lattice constant a was almost agreed with the lattice constant of its annealed sample, and changes in stress states evaluated using the proposed method coincided with the theoretical value.