Papers by Author: Yun Jae Kim

Abstract: This paper presents a numerical method using FE damage analysis to simulate ductile tearing in CT specimen under low cycle fatigue loading conditions. To define a cyclic material properties, the nonlinear kinematic hardening model is adopted. The damage model is defined based on the ductility exhaustion concept using the multi-axial fracture strain energy concept. The proposed model is then applied to simulate two cyclic fracture toughness tests with different R-ratios. Simulated results show overall good agreement with experimental results.

Abstract: This paper describes new structure of specimen easy to manipulate, align and grip a thin-film and test machine for a fatigue test. High cycle fatigue test has been performed on tensile type specimen of Al-3%Ti alloy using the newly developed fatigue test machine. The material used in this study was Al-3%Ti thin film, which was used in RF MEMS switch. The structure of the suggested specimen has two holes and several bridges. The holes at centre of grip end are able to make alignment and gripping easy. The bridges are to remove the side support strip easily and extract specimen from wafer without sawing. The test machine was developed using the voice coil of speaker. The new tensile loading system has a load cell with maximum capacity of 0.5N and a non-contact position measuring system based on the principle of capacitance micrometry with 0.1nm resolution for displacement measurement. Fatigue tests was performed on 7 specimens. The thickness and width of the thin film of specimen are 1.0μm and 150μm, respectively. The fatigue strength coefficient and the fatigue strength exponent of Al-3%Ti alloy micro-sized specimen are determined to be 164MPa and -0.01322, respectively

Abstract: The present work presents plastic limit load solutions for branch junctions under internal pressure and in-plane bending, based on detailed three-dimensional (3-D) FE limit analyses using elastic-perfectly plastic materials. The proposed solutions are valid for a wide range of branch junction geometries; ratios of the branch-to-run pipe radius and thickness from 0.0 to 1.0, and the mean radius-to-thickness ratio of the run pipe from 5.0 to 20.0.

Abstract: The present work proposes a method for elastic-plastic fracture mechanics analysis of the circumferential through-wall crack in between elbows and attached straight pipes, subject to in-plane bending. Based on small strain finite element limit analyses, closed-form limit load solutions are given first. Then applicability of the reference stress based method to approximately estimate J is proposed. One interesting finding is that a popular approach to assume that the crack locates in the straight pipe could lead to significantly different assessment results.

Abstract: This paper provides closed-form plastic limit load solutions for elbows with local wall thinning under in-plane bending, via three-dimensional (3-D), small strain FE limit analyses using elastic-perfectly plastic materials. Wide ranges of elbow and thinning geometries are considered.

Abstract: Critical defects in pressure vessels and pipes are generally found in the form of a semielliptical surface crack, and the analysis of which is consequently an important issue in engineering fracture mechanics. Furthermore, in addition to the traditional single parameter K or J-integral, the second parameter like T-stress should be measured to quantify the constraint effect. In this work, the validity of the line-spring model is investigated by comparing line-spring J-T solutions to the reference 3D finite element J-T solutions. A full 3D-mesh generating program for semi-elliptical surface cracks is employed to provide such reference 3D solutions. Then some structural characteristics of the surface-cracked T and L-joints are studied by mixed mode line-spring finite element. Negative T-stresses observed in T and L-joints indicate the necessity of J-T two parameter approach for analyses of surface-cracked T and L-joints.

Abstract: This paper discusses possibilities to extract elastic-plastic properties of nano-scale materials using combined nano-indentation tests with FE simulations. One interesting finding is that FE simulations of nano-indentation with a number of different plastic properties give same load-displacement response, which suggests that plastic properties cannot be determined from simulating load-depth curves from nano-indentation tests. However, careful examination of possible plastic properties suggests a concept of the reference strain, which makes it possible to effectively determine plastic properties from nano-indentation tests with FE simulations.

Abstract: A new tensile tester using an electromagnetic-force actuator (voice coil) was developed to measure the mechanical characteristics of surface-micromachined thin film materials. The tester has a load cell with maximum capacity of 0.5N and a non-contact position measuring system based on the principle of capacitance micrometry with 0.1nm resolution for displacement measurement. The tester was applied for tensile testing of Al-3%Ti thin films with dimensions of 1000μm long, 50-480μm wide and 1.0 and 1.1 μm thick. The Al-3%Ti is commonly used in RF(radio frequency) microelectromechanical systems(MEMS) switch. The specimen with holes and bridges was designed for easy tensile test. The holes at center of grip end are able to make alignment and gripping easy. The bridges are to remove the side supports easily and extract specimen from wafer without sawing. It was found that the mean tensile strengths of Al-3%Ti are 140-380MPa, depending on the width of specimens and converging to a certain tensile strength as the width decreases.

Abstract: This paper quantifies the effects of geometry, the loading mode and the specimen size on fracture toughness of the API X65 steel, via plane strain finite element (FE) damage analyses using the GTN model. The validity of FE damage analyses is checked first by comparing with experimental test data for small-sized, cracked bar test. Then the analyses are extended to investigate the effects of the relative crack depth and the specimen size on fracture toughness. It is shown that fracture toughness of the API X65 steel increases with decreasing the relative crack depth and increasing the specimen size.

Abstract: This paper describes a novel test procedure, new structure of specimen easy to manipulate, align and grip a thin-film and test machine for a tensile and fatigue test. For the proposed specimen, the surroundings of the specimen including the side support strips except for six bridges are etched during the fabrication of the specimen, which in turn makes it possible to cut off easily the specimen from the wafer by minimizing a damage to the test film and also possible to produce the specimen in mass production. For the present specimen, a small hole is made at the grip end and using a small pin for setting the specimen onto the tester, the setting process and alignment of specimen is much easier, compared to the specimen proposed by Sharpe et al. To gain confidence in reliability of testing results, pre-test using the Al-3%Ti is performed, which is widely used in the RF switch and other MEMS devices. Tensile tests are performed, from which tensile strengths of the Al-3%Ti are measured as 343±16.22MPa at 200μm width and 1.1μm thickness.