Papers by Author: Zhao Zhong Zhou

Abstract: A new polishing method by using fixed soft abrasive film is proposed to polish the end-face of the optic fiber connector. In order to study the wear property of the fixed soft abrasive film, the Particle Flow Code program was employed to simulate the interaction of surface topography. The discrete element model of the optic fiber connector and the fixed soft abrasive film were established. Through the interaction of the surface of two models, the process of contact and friction between the fixed soft abrasive film and the end-face of the optic fiber connector could be simulated. Simulation results showed that the main factors affecting the wear of the fixed soft abrasive film were pressure and speed, which mainly affected the normal stress and the tangential stress respectively. And the wear of the surface was mainly related to pressure and speed. The greater the speed and pressure were, the more serious wear of the fixed soft abrasive film was.

Abstract: To achieve the components of the highest quality in terms of shape, dimension, surface integrity and high efficiency in the course of processing difficult-to-cut material, the concept of self-sharpening fine super-hard abrasive tool as machining tool is put forward, this method not only improves the dressing performance of the abrasive tool, but also ensures the accuracy and durability of the abrasive tool, self-sharpening fine super-hard abrasive tool lapping technology is developed by using Zn as abrasive fillers and using FeCl₃ solution as lapping liquid, the wear form of the self-sharpening fine super-hard abrasive tool and the influence of abrasive wear on the material removal form is studied, research shows that the wear of the self-sharpening fine super-hard abrasive tool is mainly in breakage wear, which has a good self-sharpening performance, and the material removal form is mainly in two-body material removal mode., which means this method has good holding force of abrasives.

Abstract: In order to improve the efficiency of ultra-precision processing, the self-sharpening fine super-hard abrasive tool is presented to reduce or eliminate the surface and subsurface defects and improve the process efficiency. In the study of efficient experimental research of self-sharpening fine super-hard abrasive tool, base on single factor experiments such as additives composition, grinding speed, grinding pressure and processing liquid. The results showed that the wear rate of the self-sharpening fine super-hard abrasive tool can reach appropriate rate when the additive concentration 30wt%, grinding pressure 45N, grinding speed 60rpm and processing liquid 1wt%.

Abstract: This paper represents a dual-plane polishing method for ceramics ball. Compared with traditional ball polishing method, its upper and lower plate are all flat and easy to use soft pad to polish, so it can largely reduce the surface mechanical damage and obtain high quality processing surface. This paper analyzes surface polishing trajectory by calculation and simulation to test the polishing trajectory uniformity. A mathematics model of polishing process is established to disintegrate the process of a balls movement. Experiment is operated in dual-plane planetary polishing machine. The result shows that perfect polishing surface and spherical error can be obtained under the proper process parameters, the surface roughness achieves 4nm and the spherical error can reach 0.217μm.

Abstract: Base is a main component of CNC machine tool, so its dynamic characteristics impact on machine tool’s machining precision and stability directly. However, the traditional analytic way cannot finish the accurate and complete calculation and analysis. So it is very necessary to make FEM dynamics research on base of machine tool. This paper employs FEM modal analysis to research the free vibration of base which is undamped. And then we can get the nature frequencies of the base’s first six modal, there are 407.79 Hz, 430.47 Hz, 501.23 Hz, 623.63 Hz, 626.51 Hz and 661.19 Hz, respectively. In addition, the first six modal shapes are also obtained. The forth frequency and the fifth frequency are much closed, so they can be considered the multiple roots for the vibration equation. The research results can provide theoretical basis for fault diagnosis，safety operation and vibration control，and the important parameters are useful for structural improvement and optimization design of the NC machine tool．

Abstract: In the chemical mechanical polishing process (CMP) ，the groove shape of polishing pad is one of the most critical elements that directly influences the quality and efficiency of CMP. This review paper describes the basic patterns of groove shape and that the patterns shape of polishing pad how to effect on quality and efficiency of CMP. The effect comparison between various sorts of groove shape and their effects on polishing is described. It is intended to help reader to gain a more comprehensive view on groove shape of polishing pad, and to be instrumental for research and development new groove shape of polishing pad for CMP.

Abstract: As sapphire is an important substrate material, stringent surface quality requirements (i.e., surface finish and flatness) are required. In order to acquire the higher material removal rate and the better surface quality of sapphire, the solid state-reaction were introduced in this paper; abrasive of SiO2 and SiO2 with mixing the MgF2 power were compared to polish sapphire. The result showed that abrasive of SiO2 with mixing the MgF2 can obtain higher material removal rate and better surface quality. The result of the pr

Abstract: The design of the virtual prototyping frame construction, the work flow and its method of the realization on the air compressor are to be elaborated. Based on the analysis of the structure of air compressor operating mechanism, the 3-dimension model and virtual assembly of this product were done by CAXA solid design software. The assembly file of operating mechanism in CAXA was imported into ADAMS by parasolid transmission standard, kinematics simulation of operating mechanism of the reciprocating air compressor was realized.The design cost is reduced and the design cycle is shorten through this method. the research results have reference value to the design and simulation of similar parts.

Abstract: The correction process of balls roundness error during lapping is discussed qualitatively. Dynamic analysis for rotated dual-plates lapping mode of ceramic balls is performed, under the assumption of a fluid loading system. The effect of the damping of the loading system on the correction of balls roundness error is discussed. And the result shows large damp causes an increase of magnification of load, and improves the correction of roundness error of balls.

Abstract: Aluminum nitride (AlN) ceramic has excellent electrical insulation and dielectric properties. The ultra-precision lapping and polishing techniques for the AlN substrate are studied in this paper, and the influence of the lapping parameters such as load and slurry on the surface roughness, material removal rate of AlN is discussed. The surface of workpiece after processing is observed with microscope to analyze the material removal mechanism. An extremely smooth surface with roughness 6nm Ra is obtained after the finishing process. It is also found that the gap between grains will decrease the precision and quality of AlN substrate.