Papers by Author: Zhi Huang

Abstract: This paper aims at structure strength analysis which makes the static and dynamic analysis for the numerical control abrasive belt grinding machine from key components to the whole machine and obtains relevant data and conclusions. On the base of the original structure, according to the design requirements, the important parts of the grinding machine are simplified and mechanical analysis. According to the calculated results and the constraints of the machine, the mathematical modeling of key components and the limit position can be obtained by using the mathematical theory of mechanical optimization. According to the results, the entity model and static analysis can be finished. Finally, the static and modal analysis of the large grinding equipment can be carried on the FEA software and draw some important conclusions.

Abstract: Blades are the key parts of the turbine, which usually use materials such as 1Cr13 stainless steel. These materials are of high strength, great toughness, and good thermo hardening, but the process is difficult. Abrasive belt grinding has good grinding performance. Grinding tests of three kinds of abrasive belts were carried out on 1Cr13 stainless steel; the relationship between the material removal rate and the species, such as abrasive belt type, belt speed, the normal grinding force, and grinding fluid, was studied; after the belt grinding, the microscopic morphology of the surface was analyzed by SEM, and it revealed that the differences of the micro structure and basic wear law of different abrasives. The results show that in the process of abrasive belt grinding, the ceramic abrasive belt has the highest material removal rate. The material removal rate of alumina and zirconium corundum abrasive belt reached the maximum when Vs is about 25m/s or so, and ceramic abrasive belt is stable to maintain high material removal rate when Vs is at the speed range of 28 to 32m/s. The material removal rate can be improved several times when using grinding fluid of butter.

Abstract: Surface roughness is one of the most important parameters in grinding, which directly affects the quality of the processed surface and has quite a lot of effect on the shape and position accuracy, installation accuracy of the workpiece. In the grinding process, the surface roughness is formatted from the abrasive which effects on the surface of spherical head, and is the result of mutual interference between abrasive and spherical head. Many factors affect the surface roughness, such as the shape and size of contact roller, abrasive morphology, grinding method, the stiffness of machine tool and workpiece, abrasive wear and vibration in the machining process. All of these have an impact grinding surface roughness. In this paper, analyzed the belt speed, workpiece speed, abrasive size, workpiece diameter, sand-planting density on the surface roughness of spherical head in experimental. And the effect trend of factors on surface roughness of workpiece was analyzed. Some valuable information was provided for selecting suitable parameter in spherical head grinding.

Abstract: Marine propeller blade is composite of the free form surface, its machining method has been a difficult thing. The blade is processed by 4-axis belt grinding machine in this experiment, this paper analyze that the wear of the abrasive belt and the processing precision and the material removal rate of the blade according to the grinding performance of the blade material, the structural features of the vane, and the theory of 4-aixs belt grinding machine. Draw formulas with time for the belt wear height and the actual grinding depth. The life expectancy of the ceramic abrasive belt is the longest, and its the material removal rate is maximum in Three kinds of belt，and when the belt line speed is 30m/s or so, the material removal rate is maximum.

Abstract: Blades are the key parts of turbines. The materials used for making blades have many excellent performances such as high intensity, corrosion resistant and temperature resistant. They are of hard to machine materials. However, there is little information available in the literature related to abrasive belt grinding blades materials. And its mechanisms have not yet been fully explained. This paper aims to make a contribution to the understanding of the wear mechanisms of the abrasive belt and its influence factors. A series of tests were conducted on 1Cr13 stainless steel. The surface roughness and the surface topography of abrasive wear were observed. The influences of grinding force and grinding time on surface roughness were discussed. The wear mechanisms are revealed based on the model of abrasive grain’s wear. It revealed that existence of an optimum surface roughness reachable dependent of the grinding force and grinding time. It has also been shown that the type of abrasive and grinding depth have great influence on abrasive wear.