Papers by Author: Zhi Long Feng

Abstract: In this work, On the basis of software ANSYS/LS-DYNA, the strip cold rolling simulation model was established. The process from biting to rolling steady were simulated and investigated for 6-high UCM (6-high middle rolls shift type HC-mill with middle roll bender) cold mill, including the stress, stain state, and velocity field of the workpiece and rolls. The result states that the stability of Biting Process of 6-high cold mill is preferable and the impact of biting process on the roll is acceptable. The simulation regularity corresponds well with the measurements.

Abstract: The development of new products of seamless tubes require the development of corresponding grooves in order to manufacture tubes with high precision, high efficiency at low cost. In this work, a finite element model and dynamic simulation of continuous rolling pass for seamless tubes process has been implemented under the ANSYS/LS-DYNA environment to verify the validity of the pass design. The result show the deformation characteristic of cross-section, the variation regularity of rolling force, strain and stress conform to the reality. The work is effective for developing new grooves and products for seamless tube continuous rolling.

Abstract: In this paper three numerical models , eccentric extrusion method to prepare bending tube ,concentric partial material extrusion method to prepare bending tube, differential velocity extrusion method to prepare bending tube , are built and simulated . Furthermore analyses distribution of material flow velocity filed, load prediction, distribution of simulated tube wall thickness and so on. Though analysis and verification, we can draw the conclusion that three kinds of process methods are feasible, and avoid the quality defect caused by the traditional manufacturing method such as non-uniform wall thickness and wrinkling .They will have practice directive significance for improving bending tube.