Papers by Author: Zhou Lan

Abstract: Formulas of flux and power consumption of twin screw pulping extruder (TSPE) based on extrusion model deal with nearly all of geometrical and mechanical parameters of the twin screw and the material processed, they are not convenient for estimation and initial design of the machine. Adopting dimensional analysis based on similarity theory and considering the most important factors, such as outer diameter of screw, rotational speed of screw and average pressure between barrel and material processed, estimation equations of flux and power consumption of the TSPE are deduced in the paper, and the correction coefficients are determined by experiment data. The estimation results show that the estimation and theoretical results have similar changeable trend although there are some errors. The work is easy to apply in the estimation and initial design of the TSPE, and complement the design theory and method of the TSPE.

Abstract: . For a medium or large-sized gear drive, in order to achieve the optimum weight reduction effect, an approach of weight reduction design is proposed that multi-objective optimization of gear parameters is carried out firstly, and then structural optimization is adopted to design the gear former. The rational design parameters of a gear drive are determined by the multi-objective optimization with minimizing the sum of gear volumes and the equivalent moment of inertia of input shaft (EMI) synchronously. Conceptual design of the former is given by structural topology optimization of the gear, and the reasonability of topology optimization can be demonstrated by static and dynamic analysis. The results indicate that for a double-reduction gearbox of 500KW co-rotating twin screw pulping extruder, the EMI of the gear drive reduces by 20.88% through the multi-objective optimization of gear parameters, and the moment of inertia of a bull gear reduces by 38.86% through structural topology optimization.