Papers by Keyword: ABS

Abstract: Fused Deposition Modelling (FDM) is one of the additive manufacturing processes which can produce prototypes or functional components without the use of fixtures, and the lead time required is reduced drastically compared to traditional machining processes. The application of the FDM process in the biomedical and casting industries is limited by its poor surface roughness which is most generally caused by the staircase effect and chordal error of the 3D model. Owing to the drawbacks of mechanical based finishing techniques, researchers have come up with a new technique known as Vapour Smoothing (VS). In this work, past literature of the VS process of FDM components is reported and it has been seen that the VS process is giving a promising improvement in surface roughness of FDM components.

Abstract: Epoxysilane-treated muscovite (ETM) was used as reinforcing filler to 3D-printed acrylonitrile butadiene styrene (ABS) via fused deposition modeling (FDM). Its effects to the mechanical and thermal properties of ABS were investigated. ETM was loaded at 1, 3, and 5wt%. ABS/ETM composites were characterized via scanning electron microscopy (SEM), tensile test, differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Mechanical reinforcement of ABS was observed for ABS/ETM composites loaded at 1 and 3 wt% wherein it was noted that the tensile strength and elastic modulus increased by up to 83.6% and 76.6%, respectively. Reinforcement was brought by interfacial adhesion of ETM with the ABS matrix. There was a sharp decline in mechanical properties for ABS/ETM composites loaded at 5wt% due to agglomeration of ETM in the matrix and discontinuities in the printed layers. The glass transition temperature (T_g) of ABS increased and the onset of its degradation shifted towards higher temperatures with the addition of ETM. It can be concluded that the addition of ETM to ABS for FDM 3D printing improved its mechanical and thermal properties.

Abstract: The effect of the addition of epoxysilane-treated wollastonite (ETW) to the mechanical and thermal properties of 3D-printed acrylonitrile butadiene styrene (ABS) via fused deposition modeling (FDM) was investigated. The loading of ETW was varied at 1, 3, and 5wt%. The 3D-printed composites were evaluated by scanning electron microscopy (SEM) tensile test, shore D hardness, differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The addition of ETW increases the tensile strength, elastic modulus, and toughness of ABS by up to 46.6, 56.2, and 53.7 %, respectively. The shore D hardness increases with increasing ETW. Morphological analysis show that this improvement in mechanical properties is a result of the high aspect ratio of the fillers, the uniform dispersion of ETW in the ABS matrix, and the orientation of ETW particles toward the direction of tensile stress. The glass transition temperature (T_g) of the composites increases and the onset of degradation slightly shifted to higher temperature with an increase in filler loading. The addition of ETW to ABS matrix in FDM 3D printing improved the mechanical and thermal properties of ABS.

Abstract: Thermally reduced graphene oxide (trGO) was successfully prepared and confirmed by XRD then dispersed in polystyrene (PS) and Acrylonitrile-Butadiene-Styrene (ABS) polymers and evaluated for EMI shielding in microwave and infrared (IR) region. Thickness of prepared polymer/trGO composite films were 200-250 micron. It was observed that trGO has more compatibility with PS then ABS and dispersed more easily and uniformly in PS than ABS. This effect was also observed in IR shielding as ABS+15trGO have 3% transmission and PS+1% trGO have 1.5% transmission. Maximum 29 dB and 25 dB shielding effectiveness was measured by vector network analyzer (VNA) in microwave region (9-18 GHz) of PS+2% trGO and ABS+2% trGo composite respectively. These results clearly indicating that trGO is more compatible with PS than ABS and form more stable and mature interconnected network structure in PS at lower concentrations.

Abstract: Metal coating films were deposited on the surface of the pieces of non-conducting polymers, acrylonitrile butadiene styrene (ABS), high impact polystyrene (HIPS) and poly (lactic acid) (PLA). These three polymers have been used since they are the main raw materials available for fusion and deposition molding equipment. In order to achieve surface metallization by electrodeposition, it was necessary to apply a pre-treatment using the chemical polymerization technique in solution with the electroconductive polymer polypyrrole (PPy) was deposited on the specimens. A uniform layer of PPy was deposited on the surface of the specimens of the ABS and HIPS polymers, while in the specimen of the polymer PLA this layer showed uniformity faults. After this pretreatment was possible to perform copper electrodeposition, creating the metallic coatings on the ABS / PPy, HIPS / PPy and PLA / PPy surfaces. This metallic coating was uniform in all specimens except the one of the PLA polymer that was not sanded. The adhesion of the coating was evaluated by the adhesion test with tape and the quality of the appearance (absence of visual defects), the morphology, the uniformity, the thickness, the conductivity and the adhesion quality of the films were analyzed.

Abstract: The present study exhibits the behavior of ABS polymer (acrylonitrile butadiene styrene) subjected to mechanical compression tests considering two filling patterns, rectangular and hexagonal; these patterns have been selected due to the geometric arrangement of their internal structure improves the mechanical properties of 3D printed parts, in addition to the increase in tensile strength. The specimens were developed by molten deposition modeling (FDM) under the ASTM D695 standard in 2015, so five samples of each pattern were made; they have an 80% filler material. This is due to the demanding mechanical requirement in engineering applications. The results obtained show that the rectangular fill pattern at 0° and 90° registered the highest compressive strength obtaining as a result an average compression strength of 4 179.92 N, likewise a percentage of deformation of 5.96% and a maximum compressive strength of 33.147 MPa. Because of the evidenced data, the rectangular pattern is useful for engineering and industrial applications, including substituting car parts, machinery or household appliances.

Abstract: Fused Deposition Modelling (FDM) has been extensively used in low-cost printers. However, the fundamental working principle (layered manufacturing) is resulted in the poor quality of the surface texture, the dimensional inaccuracy of fabricated parts, the limits its domain all issues often take place in precision industrial applications. In this paper, initially FDM based acrylonitrile butadiene styrene (ABS) model have been fabricated. In the post-processing stage, the vapor of acetone has been applied to the specimen. Then the changes in the surface finish and surface roughness have been investigated. The study highlighted that the post-processing of ABS specimen with acetone vapor treatment resulted in dramatic improvement of surface finish. Finally, parameter setting that gave the acceptable results while considering all the responses simultaneously.

Abstract: The development of polymers has not stopped growing and taking more and more emphasis in our lives. From high-performance industries to mass-market industries, polymers are ubiquitous in every aspect of our lives, from where comes the pressing need to know their properties, characteristics, and behaviors more rigorously. This work is based on a study of the mechanical characterizations of thermoplastic polymers under the effects of damage. To serve this purpose, an experimental study was carried out on thermoplastic ABS (Acrylonitrile Butadiene Styrene) specimens. At first, we worked on altered specimens to define the mechanical characteristics of our material such as the elastic limit, the stress maximum, the breaking stress and the Young's modulus. On the one hand, and on the other hand we have created geometrical defects (discontinuity) on specimens in (ABS), to have the effect of defects on the mechanical characteristics of the material, afterwards a study of damage carried out by two methods to determine the critical fraction of life. To determine the lifetime of the ABS.

Abstract: In this work, we study the influence of temperature on the mechanical behavior of an amorphous polymer, acrylonitrile butadiene styrene "ABS", based on a series of uniaxial tensile tests on smooth specimens at different temperatures.The results obtained show that the failure of the studied material (ABS) depends strongly on the temperature. Indeed, two zones have been identified: industrial zone T<Tg and thermoforming zone T>Tg (Tg is the glass transition temperature of ABS material).In the industrial zone, we conducted a study of the experimental and theoretical damage via the model of the unified theory. The comparison showed a good agreement concerning the acceleration of the damage process as the temperature increases. In the thermoforming zone, we adopted the same methods to follow the process of flow as a function of the temperature increase. Likewise, we compared theoretical and experimental values which in turn showed a good match. Different stages have been determined in each separate zone, that allows to predict the moment of the critical damage or flow and therefore to intervene in time for a predictive maintenance.

Abstract: Plastics is very important in our lives; they used in all sectors from the high-performance industry to the mass-market industry. In this article, we will interest on the thermoplastic Acrylonitrile Butadiene Styrene (ABS) polymer; this choice is justified by the compatibility of ABS with a wide range of materials. The aim of this work is to evaluate the damage and the reliability of ABS for predict its residual lifetime.To do this, we used notched specimens of ABS prepared according to the ASTM standard, these last one are subject to tensile test at different ray of notch, The experimental results obtained have allowed us to follow the evolution the ultimate stress and then to calculate the damage. Thereafter, it was possible to identify three stages of damage that can predict at first initiation of the damage and the critical damage. Therefore, be able to intervene in time for predictive maintenance. This study also includes a correlation between two methods of calculating the damage namely static damage and damage by unified theory and this by analogy to cyclical behavior. The comparison showed good agreement.