Papers by Keyword: ANSYS

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Abstract: In laser cutting processes, the removal of material is achieved without the application of external force, distinguishing it from traditional machining methods. An additional advantage of laser cutting is the ability to achieve desired surface quality in a single step, eliminating the need for additional finishing processes to smoothen and clean the cutting surface. To ensure the quality of the resulting cuts, a comprehensive understanding of the thermal behavior of the cut parts, influenced by the movement of the laser beam, is essential. The article focuses on the numerical simulation of the laser cutting process of the AISI 304 steel sheets with a thickness of 2 mm to investigate the impact of laser cutting parameters on transient thermal fields and the quality of the resulting cuts. A simulation model was developed and verified through temperature measurements during an experimental laser cutting process using the Bystronic Bysprint 3015 CO2 Laser Cutting Machine. Numerical simulations in ANSYS software were used to design a working diagram showing the relationship between laser power and cutting kerf width for three different cutting speeds: 2000 mm.min-1, 4000 mm.min-1, and 5000 mm.min-1.
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Abstract: The results of experimental studies and computer modeling of reinforced concrete and fiber concrete cross-beam systems are presented. The authors have made a special stand, the design of which allows to carry out researches of bearing capacity and deformability of such systems under the concentrated and distributed static loads. Samples made of reinforced concrete and steel fiber concrete and consisting of four mutually perpendicular beams of rectangular cross-section were tested. The specimens were reinforced in the lower zone with longitudinal reinforcement of 8 mm in diameter, two rods in each beam. Steel-fiber concrete specimens have an additional dispersed reinforcement of steel fiber with bent ends in an amount of 1% by volume of concrete. A procedure of finite-element modeling and calculation of cross-beam systems in the licensed program ANSYS 17.1 was developed, and a comparison of the results obtained experimentally and on the basis of computer modeling was performed. The tests showed that dispersed reinforcement of the cross-beam system with steel fiber leads to an increase in its bearing capacity by 1.23 times. During modeling and finite-element analysis in the ANSYS 17.1 program, the increase in bearing capacity was 1.18 times. At the same time, the load-carrying capacity of the reinforced concrete cross-beam system obtained by the finite-element method was 13% lower than in the experiment, and that of the fiber-reinforced concrete system was 15% lower. At the same time, the discrepancy in the approaches considering torsion and not taking it into account is about 5% for all the samples studied in the work.
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Abstract: The methodology of experimental research of long cylindrical shells to determine their stress-strain state, carrying capacity and crack resistance is proposed. To implement the task, the authors have developed a special stand. Eight cylindrical shell models were made for testing - four of reinforced concrete and four of fiber concrete. Fibro-concrete specimens-shells had additional dispersed reinforcement by steel fiber with bent ends in an amount of 1% by volume of concrete. All specimens-shells had a constant length and cross-sectional radius, and varied the thickness of the shell and the size of the cross-sectional section of the board elements. The paper presents the results of tests of reinforced concrete cylindrical shell, which showed that the carrying capacity of the shell was 96.4 kN, and the first crack formed with a load of 42.9 kN, which is 44.5 % of the carrying capacity. Up to the moment of bearing capacity loss, 8 cracks with the same initial opening width of 0.05 mm and maximum final opening width of 0.8 mm had formed in the shell. Computer modeling of the shell and calculations with ANSYS 17.1 licensed software were performed. The bearing capacity determined in ANSYS was 93.0 kN, which is 3.6 % less than in the experiment. The test methodology and the developed stand are universal and will be used for further research.
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Abstract: The purpose of this research is to better understand the characteristics of two-phase flow in a rectangular bubble column. Computational Fluid Dynamics (CFD) (ANSYS-FLUENT R15.0®) has been used to conduct numerical studies of the flow pattern. Furthermore, the experimental data is used to verify the accuracy of the numerical data. This unique CFD simulation research included a 3D system, Reynolds-Average, Navier-Stokes equations (RANS), k-turbulence model, and total interphase forces. Bulk flow patterns were revealed through CFD analysis. Total contact force, both constant and non-steady, is also analyzed for its impact. The data show liquid upflow in the column's bulk section and liquid downflow near the wall. In the gas phase, bubbles rose in the middle area and departed the bed. In addition, bubbles without enough velocity to leave the bed circulate towards the wall with liquid and follow a similar pattern. The results show that the phenomenon of the central peak can only be captured by using a single bubble and no drag forces. The correlation between simulation and experimental findings is excellent. Within the higher, middle, and nearby gas distributor height ranges, the outcome agrees extremely well with the experiment. In addition, the results of the experiments show that the level of turbulence has played a crucial role in dynamic behavior. The CFD model described qualitative and quantitative flow performance, producing excellent results. The results also gave a framework for comparing and evaluating future designs and gave insights into the fluid dynamics of the bubble column reactor. Efforts were made to compare and contrast the main operating modes of different reactor designs. Keywords: Two phase, Ansys, Bubble column, CFD, Drag force, Flow Pattern.
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Abstract: This paper presents the simulation of beef freezing process by using ANSYS software. On the basis of simulation results, factors affecting the freezing time including air velocity and freezing temperature were determined. Within the air velocity range ω = (5÷15) m.s-1, an increase in the velocity by ω=1 m.s-1 led to a decrease in the freezing time by τ =(6,5÷2,0) %. When the freezing temperature was reduced by te = 1 K, the freezing time was reduced by τ = (3,2÷2,5) % in the freezing temperature range te = (–35÷–45) °C.
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Abstract: The failure occurred in the camshaft of the minibus vehicle after 14 years of use and a failure analysis was carried out to find the cause. The purpose of this paper is to simulate a failed camshaft by evaluating stress and fatigue using the ANSYS structural static approach to find the cause of the failure. Camshaft meshed with a size of 5 mm for the outer part of the fracture and 3 mm on the fracture. The load given is force (1400 N) and torque (113 Nm) and the support is fixed support on the second bearing. The stress shows that the applied load does not because fracture based on the theory of maximum normal stress and Mohr's criteria, the location of the highest and lowest stresses is not in the fault area, and fatigue life without defects produces infinite cycles or will not fail, and fatigue life simulation with defects results in a reduction in life. Based on these parameters, failure is caused by defects in the fractured part with an indication of the location of the fracture beyond the greatest potential for fracture and lower fatigue life.
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Abstract: In this paper, by analyzing the structure and material characteristics of skid landing gear, the skid landing gear model is established by using CATIA software. In the explicit dynamic analysis type of ANSYS software, the force comparison between the impact surface of soil material and the impact surface of rigid material is made, combined with the change of momentum and energy in the process of touching the ground. This explains the necessity of landing drones on soft landing surfaces such as soil. In addition, LS-DYNA was used to simulate the dynamics of landing gear, and the strength of landing gear was analyzed according to failure criterion.
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Abstract: Brakes have huge importance on a bike with regards to safety. Proper structural sturdiness and superior heat dissipating capabilities provide better performance while braking and longevity to the system. Transient thermal and structural analysis of four Indian two-wheeler disc brakes is completed by using ANSYS 2021 R2 student version software. The comparison results provide comprehensive insight into the thermal and structural characteristics of all four-disc rotors used in the industry. A comparative conclusion with respect to performance of each disc rotor in the respective components of the analysis like, temperature, heat-flux, total deformation and equivalent stress analysis is presented in this paper.
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Abstract: With continuous of the wars and the rise of the killings, taking place in the world it was necessary for us as engineers and researchers that we step even slightest to reduction in killings, and the current research is an attempt in this direction. Composite ballistic body armor materials have become a better body armor protection when contrasted with conventional steel body armor as far as its diminishment in weight and a perfection in ballistic resistance. The current research attempted to design and manufacture a novel body armor from cheap and available materials. In this study, alternative materials were proposed to develop an armor consisting of modified rubber and ebonite, as well as pieces of ceramic from alumina as hexagons shape, Kevlar and Carbon woven, and modern technologies shear thickening fluids. The armor was numerically evaluated using (ANSYS) commercial software using different bullet velocities ranging from (740 to 940) m/s and different numbers of carbon and Kevlar woven soaking shear thickening fluids to reach the best arrangement of layers with the best performance and compare them in the experimental data. The numerical results showed the best performance for plate armor consisting of 23-layers, which were then experimentally tested using a weapon type (AK-47) rifle with bullet 7.62*39 mm. The experimental test showed no complete penetration, with a back deformation of 7.5 mm. When the shock of the double bullet into the plate at the same location showed no complete penetration with a back deformation of 11.3 mm. The experimental data confirmed well with the numerical results and the body armor exhibited superior protective performance and was compatible with standard NIJ Standard-0101.03.
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Abstract: The paper presents a numerical study of thermal conductivity of porous structures using the Ansys software package. Unlike the well-known porous materials used in construction and engineering, it is proposed to use porous materials with an ordered law of cavity placement. The porous material proposed is formed by dividing the volume into cubes of equal size with a spherical cavity placed in the center of each cube. The numerical calculation of an effective thermal conductivity coefficient of a porous medium is performed using the Ansys Mechanical computer modeling tool. The values obtained are compared with solutions based on classical methods for determining the effective thermal conductivity of porous materials. A dependency graph of effective thermal conductivity in a porous material based on pores geometric parameters (distance between cavities, diameter of cavities), as well as an analytical dependence to obtain the effective thermal conductivity value is presented. Additive technologies available today provide producing the proposed porous material with an ordered law of cavity placement with any accuracy and any pore geometric parameters. Such materials open up wide opportunities for engineers, especially in the field of thermal power engineering, because it has predictable thermophysical and mechanical properties.
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