Papers by Keyword: Abrasive Water Jet Cutting

Abstract: In this paper, the effect of abrasive water jet cutting process on the surface character of medical implant SS316L was investigated. This research focuses on the effect of traverse speed during abrasive water jet cutting on the surface roughness and topography of medical implant material SS316L. In some study, it has been noted that the roughness of implant material correlates with the healing process of a sufferer in medical application. Furthermore, transverse speed has an important role in the manufacturing process that correlates directly with the ability of technic to produce a product at a definite time. Garnet was used as an abrasive material in this water jet cutting process. The process was taking place in room temperature with 3000Psi of water pressure. In this study, the surface roughness was examined at all point of depth of the cut surface in all of the transverse speed using Mitutoyo SJ 210, while the surface topography observed by Olympus BX53M optical microscope. The study results reveal that traverse speed has a significant effect on the surface roughness at the surface, middle, and bottom of the cut point. The Surface roughness increase as transverse speed.

Abstract: Abrasive water jet machining is frequently used in industry. It is one of the most versatile processes in the world. The basic advantages of abrasive water jet machining is that no heat affected zones or mechanical stresses are left on an abrasive water jet cut surface, high flexibility and small cutting forces. Although this cutting technology includes many advantages, there are some drawbacks. For instance, abrasive water jet cutting can produce tapered edges on the kerf of workpiece being cut. This can limit the potential applications of abrasive water jet cutting, if further machining of the edges is needed to achieve the engineering tolerance required for the part. The machining parameters have a great influence on these phenomena. The aim of this paper is to investigate the cut quality of EN AW-6060 aluminium alloy sheets under abrasive water jets. The experimental results indicate that the feed rate (nozzle traverse speed) of the jet is a significant parameter on the surface morphology.

Abstract: In abrasive water jet cutting, the cut quality is of great importance. In this paper, artificial intelligence model was developed for the prediction of cut quality in abrasive water jet cutting of aluminum alloy. To this aim, artificial neural network (ANN) model was developed in terms of workpiece material thickness, traverse rate and abrasive flow rate. Three-layered feedforward ANN model having four hidden neurons trained with backpropagation algorithm with momentum was used for modeling purposes. The mathematical model showed high prediction accuracy with average absolute percentage error of about 3 %. Using the developed ANN model, 3-D graphs, showing the interaction effects of the traverse rate and abrasive flow rate for three different thicknesses, were given. It was showed that ANNs may be used as a good alternative in analyzing the effects of abrasive water jet cutting parameters on the cut quality characteristics.

Abstract: Ultra high pressure abrasive water jet cutting is a new technology device in salvage, ocean development, military fields, and it also is one of the hottest and most advanced topics in the field of fluid control. The present study is aiming at designing a deep sea abrasive water jet cutting system and executive instrument for core technology of large-tonnage salvage equipment. The analysis on the kinematics of cutting trail about executive instrument of abrasive water jet, and the control of actuator movement through the reverse kinematics solution are of certain significance on the establishment of a technological base of application on ultra high pressure abrasive jet and the improvement of the ocean high-tech equipment level.

Abstract: Abrasive Water jet cutting (AWJ) is a process used to cut materials using a jet of pressurized water. These water jets are capable of cutting a variety of materials like superalloys, titanium alloys, stainless steel, tool steels, ceramics, armor tool and granite. In the present study an attempt has been made to investigate microstructural changes taking place in the sub-surface as a result of AWJ cutting using cross-sectional Transmission Electron Microscopy (TEM). TEM analysis shows that the sub-surface of the AWJ machined sample surface experienced severe deformations. The surface microstructure is observed to contain extremely fine sized grains, going down from sub-micrometer to nanometer range. The selected area diffraction pattern analysis also confirms the presence of extremely fine grained microstructure.