Papers by Keyword: Al-Mg Alloy

Abstract: Al-Mg alloys with 3, 4.7, 6, 8, and 10%Mg were fabricated using gravity casting with a copper mold at a cooling rate of 30.6 °C/s. Hot forging was conducted at 500 °C with 50% reduction. An increase in Mg content increased the tensile stress but decreased the elongation in the as-cast ingot. The tensile stress and especially the elongation were increased by hot forging. The tensile stress, 0.2% proof stress, and elongation for hot-forged Al-8%Mg were 337 MPa, 154 MPa, and 24%, respectively. These mechanical properties were obtained without heat treatment. The results show that Al-Mg is suitable for cast forging in terms of mechanical properties and energy consumption.

Abstract: Electron beam processing was considered to be the promising modification method for Al-Mg alloys. An investigation of the effect of high energy density on the surface modification layer was developed. The results demonstrated that the grain boundaries emerged and there are some microcracks formed along grain boundaries due to superfast heating and cooling speed during the treatment process. Due to this special microstructure morphology, the average friction coefficient was decreased but the wear volume was increased, and the yield strength and the ultimate tensile strength are reduced.

Abstract: Al-4.7%Mg alloy with 0, 0.2, 0.4, 0.6 and 0.8% Fe added was cast using a copper mold and an insulator mold. The cooling rates of ingots cast using the copper mold and the insulator mold were 30.6 ^°C/s and 0.5 ^°C/s, respectively. The tensile stress and elongation of the ingots cast by the copper mold were superior to those cast by the insulator mold. The addition of Fe did not lead to tensile stress, but the elongation became smaller as the Fe content increased. The elongation of the ingot cast using the copper mold became much smaller on addition of only 0.2% Fe. The tensile stress and elongation were improved by hot forging with 50% reduction. The elongation of the ingots with Fe added was significantly improved by the hot forging. The degree of improvement of the tensile stress and elongation for the ingots cast using the insulator mold was remarkable.

Abstract: Morphology of dispersoids in an annealed Al-Mg alloy were investigated using TEM. Five kinds of dispersoids with different structures and morphologies were observed in an annealed Al-Mg alloy. The 1st, or spherical-like one is monoclinic structured θ-Al₄₅(Mn,Cr)₇ phase with twin and orientation domain. The 2nd or plate-shaped one is η-Al₅(Mn,Cr) phase with monoclinic or pesuo-tetragonal structure. The 3rd or prismatic-like one is a new hexagonal structured Al_6.4Mn phase with a unit cell of a=1.72nm, c=1.27nm, and γ=120°, and the 4th or big rod-shaped one is orthorhombic structured Al₆(Mn,Fe) phase which is often reported. The 5th one is E-Al₁₈Mg₃(Mn–Cr)₂ phase with twin or triple twin observed occasionally in Al-Mg annealed alloy. The first two of dispersoids are in majority, followed by the middle two and a small number of the fifth. Formation mechanisms of these particles in Al-Mg alloy are discussed according to phase diagram and possible formation of the twins in the particles are described based on minimum energy.

Abstract: The effects of Sc and Zr element on the recrystallization behavior and microstructure evolution of Al-Mg alloy had been researched in this paper, and meanwhile, the microstructure and mechanical properties of the friction stir welding joints were also analyzed. The results show that the recrystallization and grain growth behavior of Al-Mg-Sc-Zr alloy can be inhibited effectively by microalloying with Sc and Zr. Compared with Al-Mg and Al-Mg-Zr alloys, the recrystallization start temperature and finish temperature of Al-Mg-Sc-Zr alloy increase significantly, and the strength of alloy sheet which subjected to stabilizing annealing is increased by more than 50MPa. Moreover, the recrystallization softening effect of the welded joints microstructure, which caused by the welding temperature field and welding heat input, can be weaken by microalloying with Sc and Zr, the width of recrystallization zone is reduced, the microstructure and properties of the welded joints are improved. The friction stir welding coefficients of Al-Mg-Sc-Zr alloy increases to 86.9%.

Abstract: A scraper was attached to an unequal-diameter twin-roll caster without requiring large modifications. This caster was used as a 1000 mm diameter single roll caster equipped with a scraper, and its strip casting ability was tested. The effects of the scraper angle and load, the roll speed, and the pouring temperature of the molten metal on the scribed surface, thickness distribution and average strip thickness were investigated. The scribed surface characteristics were sound and the thickness distribution was flat when the scraper angle was 60° and the scraper load was in the range of 1 to 4 kg. When the scraper load was more than 1 kg, the thickness distribution was uneven. The average strip thickness decreased as the roll speed increased. The pouring temperature of the molten metal influenced the evenness of the solidified layer thickness. The solidified layer became even as the molten metal temperature was decreased. A strip cast with the determined optimal conditions was then cold rolled down to 1 mm to improve its surface quality.

Abstract: Al-Mg alloy strips were cast by an unequal-diameter twin-roll caster. It was found that cracks formed on the surface at grain boundaries. The grains near the surface were small in size, which likely contributed to crack formation. The use of a molten metal pouring method to increase the grain size near the surface is proposed to reduce cracks. In the previous method, molten metal is poured into a pool, which is on the lower roll surrounded by side-dam plates, a back-dam plate, and the upper roll. In this study, molten metal was directly poured onto the roll surface at a shallow angle using a launder. When the angle was smaller than 20°, cracks did not form. With the proposed method, the heat transfers between the molten metal and the roll surface decreased, as determined from the grain size and strip thickness. The cracks on the strip surface were color-checked and visually inspected.

Abstract: The effects Si and Mn addition on the fluidity length, mechanical properties, and casting cracks of a die-cast Al-4.5%Mg alloy were investigated. The Si content was 1, 2, or 3 mass% and the Mn content was 0.3, 0.6, or 0.9 mass%. Both Si and Mn did not affect fluidity. Si content of more than 1 mass% improved casting crack resistance. The effect of Mn on casting cracks was weaker than that of Si. When Si content was 2 mass%, both tensile stress and elongation were good. Mn did not affect the mechanical properties.

Abstract: Si ranging from 0.2 mass% to 2.0 mass% was added to Al-5%Mg alloy (5182) and strip was cast by a vertical type high-speed twin-roll caster at a speed of 80 m/min. The as-cast strip was cold-rolled down to 1 mm thickness and annealed. The mechanical properties were investigated using cup tests and tension tests. The limiting draw ratio (LDR) of the 5182 alloy was 2.0 and the LDR became smaller as the Si content increased. When the Si content was 2.0 mass%, the LDR was 1.8, which shows that Si-added 5182 can be used for sheet forming, if the Si content is less than 2.0 mass%. The tensile strength and elongation were almost constant when the Si content was less than 1 mass%, but decreased at 2.0 mass% Si. However, the elongation was greater than 20% at 2.0 mass% Si. For die casting, 2.0 mass% Si was determined as the appropriate content from the results of the tension tests. When the Si content is in the range from 1.0 mass% to 2.0 mass%, then the Si added Al-5%Mg has the ability to be used for both die casting and sheet forming.

Abstract: The casting of a 600 mm-wide 5182 aluminum alloy strip was attempted using a single-roll caster equipped with a scraper. This caster could cast a strip at speeds ranging from 10 to 40 m/min. These casting speeds are much higher than that of a conventional twin-roll caster. The scraper load suitable for scribing the wide strip was investigated. The strip could be scribed at full width by the scraper. The mechanical properties of the strip were investigated using a tension test and a cup test. The tensile stress was 320 MPa and the elongation was 30%. When deep drawing was conducted, no striped pattern, which occurs via segregation, appeared when both surfaces were facing outside.