Papers by Keyword: Alumina Powder

Abstract: Coatings deposited by detonation spraying equipment CCDS2000 using alumina powder are studied. CCDS2000 is characterized by a computer control system, robot compatible spraying unit (gun barrel), a portable chiller, two powder feeders, and other peculiar properties. This installation allows to deposit coatings on complex shape surfaces and thin-walled parts under optimal conditions. Studies of the coating properties included measurements of coating microstructure, porosity, microhardness, adhesion, cohesion, abrasive and erosive wear, and dielectric properties (specific resistivity and dielectric strength). The detonation sprayed coatings have an adhesion of 60-70 MPa, cohesion of 100 MPa, microhardness of 1500 HV₁₀₀, porosity of about 1% (measured on microsections of coatings using OLYMPUS Stream Image Analysis software). Impregnation of coatings with silicone oil showed that the real open porosity of coatings is up to 6%. Dielectric strength of the ceramic layer with the thickness of 200 μm exceeds 30 kV/mm. Specific resistivity depends on atmospheric humidity and when the relative humidity is less than 60%, the specific resistivity is greater than 10¹³ Ω·cm.

Abstract: The aim of this study was to synthesis and characterization of nickel aluminate spinel (NiAl₂O₄) prepared of the equilibrium mixture of Al₂O₃ and NiO. The materials were produced by the solid phase synthesis. In the experiments the following powders were used: α-Al₂O₃ TM-DAR from Taimei Chemicals (Japan) of an average particle size 133 nm and density 3.96g/cm³ and NiO powder from Sigma-Aldrich of an average particle size 200 nm and density 6.67 g/cm³. The preliminary calcination was carried out at two temperatures: 1000°C and 1200°C. The final sintering of the samples were performed at 1600°C. The characteristics of the powder after calcination and sintered samples were performed using X-ray diffraction studies (XRD), energy dispersive X-ray analysis (EDS) and scanning electron microscopy (SEM). The study of composites confirmed the presence of nickel aluminate (NiAl₂O₄) in whole volume of the material.

Abstract: The present study was conducted to investigate the possibility of merging the wick-debinding and sintering of injection-molded ceramic parts into a single-step operation. In this study, the synthesized hydroxyapatite (HAp) feedstock prepared was injection moulded according to ASTM standard C1424-10 to produce green specimens. The green specimens were then debound and sintered through a single step wick-debinding and sintering process by using alumina powder as an embedment agent. The principle of this method is that it carried out at a temperature where the binder is melt, allowing it to flow out of the specimens into pores in the contacting of substrate. Once, the binder is successfully removed from the specimens, sintering process is took place to bond the particle together leading to densification of sintered specimens. From the results, it shows that the binders were successfully removed from the green specimens by capillary suction of the molten binder and single phase of HAp was presented at the sintering temperature of 1000°C.

Abstract: In the illuminant industry, for producing arc tube parts for high intensity discharge lamps the applied method is the ceramic injection molding. The ceramic arc tube parts are made of high purity alumina powder. By producing ceramic parts, one of the most critical step is to optimizing the injection molding process, [1] but first of all we need to know the properties of injection molding raw material, because later the molding process will be optimized for this material, to decrease the amount of cracked ceramics.For producing ceramic arc tube parts (plugs), there are used two different major components for producing injection molding raw material (feedstock): high purity alumina powder as the main component, and an organic paraffin wax as a binder material. It is expressly important to know the material, physical and chemical properties of these components, since mainly these have affect on the homogenity of feedstock, and therefore on the quality of end product. [3]In this research, both of the main components and the moldable raw material was investigated by visual, physical, chemical and thermal methods. As most important and main statement, the researchers found that the dynamic viscosity of the injection molding raw material depends on the used mixer equipment and the applied deformation velocity.Applied analitycal methods were laser granulometry, differential thermal analysis, and rheological analysis.

Abstract: In this paper, ultrafine alumina powder was prepared by Ammonia PrecipitationMethod used Al(NO₃)₃·9H₂O as aluminum source. The effects of synthesizing temperature,compounds reaction time on phase formation,morphology particlesizes were investigated. The results shows thatγ-Al₂O₃ can be prepared at 900°C for 2h by the Al₂O₃ precursor using AmmoniaPrecipitation Method. And α-Al₂O₃ with stable crystal structure can be got at 1100°C for 2h.

Abstract: To obtain high-performance alumina powder for high-tech application, a comparative study was carried out for the spheroidization of two types of alumina powder using radio-frequency argon-oxygen thermal plasma. The morphology, crystallography, and particle size distribution of spheroidized alumina powder were analyzed. The effect of feed rate on the spheroidization efficiency was investigated. The results show that when the powder flow rate was 35 g/min, the spheroidization efficiency reached up to 100%, and the alumina powder had perfect sphericity, while the spheroidization efficiency decreased with increasing powder flow rate. The X-ray diffraction analysis reveals that the spheroidized alumina powder had mixed crystal structures with a stable α phase and a part of metastable phase. The particle size distribution analysis shows that the particle size of the spheroidized alumina powder did not change obviously. These results will help us to better understand the process engineering of the spheroidization of ceramic powder using radio-frequency argon-oxygen thermal plasma, and provide simultaneously technical assistance for industrialization.

Abstract: Small batches of two oxide powders falling in the particle size range of about 30-230 μm were received from industrial sources and were electroless nickel (EN) coated in order to prepare properly modified reinforcing particles for further laboratory experiments with the Laser Melt Injection (LMI) technique to produce particle reinforced steel composite surface layers. The partially calcined alumina (Al2O3) as well as the hydrothermally recycled crystalline iron(III) oxide precipitate were characterized first to check their exact size ranges, specific surface areas and major chemical contaminants so that the best possible EN plating technique would be selected and applied. It was revealed soon that the sensitization and activation pre-treatment steps could not be omitted and after their proper adjustment, also the composition and pH of a relatively commonly used hypophosphite reducing type bath had to be modified to the given purpose. Eventually a slightly alkaline EN bath was successfully prepared with which both industrial oxide powders surface could be nickel coated soundly, which final result was demonstrated also by several metallographic testing techniques showing the microstructure of the quite evenly and fully coated oxide particles.

Abstract: This research described the optimization of the process parameters for clad coating of alumina (Al2O3) powder on AISI 1018 mild steel utilizing plasma non-transferred arc cladding process using Taguchi method and Pareto ANOVA analysis. Four factors were selected which were plasma arc current, plasma torch velocity, distance between nozzle and layer and ratio of alumina powder to binder. The analysis of the results showed that the optimal combination for high microhardness were distance between nozzle and layer at 3 mm and plasma torch velocity at 0.03 mm.

Abstract: Ammonium aluminium carbonate hydroxide (AACH), with a small quantity of γ-AlOOH, was synthesized through solid-state reaction at room temperature using AlCl3·6H2O and NH4HCO3 as raw materials and polyethylene glycol (PEG-10000) as the dispersant. After calcined at 1100°C for 1.5h, α-Al2O3 powders with primary particle sizes of 20~30nm were obtained. The crystal phase, particle size and morphology of the high-purity ultrafine α-Al2O3 were characterized. The results showed that a small quantity of γ-AlOOH in the AACH decomposed and formed crystal seeds. The presence of crystal seeds reduced the nucleation activation energy and therefore reduced the phase transformation temperature.

Abstract: In the present talk, MgAl2O4 in the Al2O3/Al-1.0mass%Mg2Si alloy composite was also observed by a scanning electron microscope equipped with the low energy electron (SLEEM) adaptation aiming at examination of its morphology and orientation relationships to the Al2O3 particles. Owing to its much smaller interaction volume of signal exciting electrons in the target and hence more localized information, together with a favorable combination of secondary (SE) and backscattered (BSE) electron signals, the SLEEM method provided much better readable and detailed images of all particles, their shapes and mutual orientations, in comparison with conventional SE and BSE images at the electron energies usually used in the SEM. MgAl2O4 (spinels) were formed on facets of Al2O3 as small particles, and their shape well corresponded to an octahedron consisting of 8 equiaxial triangles.