Authors: Nawaf Muteb Alharbi, Bader Mohammed Alghamdi, Osama Mohammed Alali, Khalid Nabeel Alfaleh, Abdullah Almohammedalie, Majed Abdesamie, Turki Nabieh Baroud
Abstract: This study investigates the impact of varied heat treatment parameters on the mechanical and metallurgical characteristics of 9254 steel. Different cylindrical specimens underwent controlled heat treatments targeting three different phases. The interplay of time and temperature was systematically explored to understand their influence on bending strength, bending deflection, hardness, and microstructural evolution. The results revealed that a partially tempered martensitic structure exhibiting an exceptional ultimate strength of 4308 MPa. Achieving this involved a heat treatment, starting at 900°C for 30 minutes, followed by rapid cooling in an oil bath, quenching at 165°C for 5 minutes, annealing at 180°C for 60 minutes, and gradual air-cooling. This treatment regimen produced a specimen with a desirable combination of mechanical properties, showcasing its potential significance in advanced engineering applications.
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Authors: Mohammad Badaruddin, Reza Annisa Ainnayah, Rizqy Nurully Wijaya, Slamet Sumardi
Abstract: The compact tension (CT) and tensile specimens of the AISI 4140 steel in cold rolling condition (untreated steel) were austempered by immersing it into the salt bath at 362°C for 60 minutes. The tensile strength properties and the fatigue crack growth (FCG) resistance were performed to investigate the effect of the austempering process in AISI 4140 steel. A significant increase in the yield strength for austempered steel is about 8.7 % and the elastic strain energy increases by 55.7 %. Austempered steel's fatigue crack cycle is longer than that of untreated steel. Data of stress intensity factor range (ΔK, MPa.m1/2) and FCG rate (da/dN, m/cycle) was constructed in double log plot x-y axes for determining the materials constants m and C according to Paris’s law equation using a linear regression method. From the curve of ΔK versus da/dN, the constant m value for austempered steel (m = 3.45) shows better resistance than untreated steel (m = 3.77). On the other hand, the constant C value of 1.409×10-12 for austempered steel is one order magnitude higher than that of untreated steel (C = 4.151×10-13). The resistance of austempered steel against fatigue crack growth can be attributed to the formation of a bainite structure.
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Authors: Michael Christopher Rupinen, Amy J. Clarke, John G. Speer
Abstract: The effects of Mo and V on impact toughness in martensitic steels tempered at low temperatures were investigated using three low-alloy medium-C steels. Previous examination of these alloys had identified differences in impact toughness without a clear cause. In this work, the Base alloy with a reduced Mo addition experienced a significant loss in hardenability leading to the formation of small fractions of bainite during quenching even at relatively high quench rates. The use of different quench media to simulate cooling rates throughout a heavy section demonstrated that the variation in previously reported Charpy V-notch impact absorbed energies was readily explained by some regions cooling fast enough to avoid bainite while others formed some small fraction of upper bainite leading to increased cleavage fracture and decreased impact toughness. Small amounts of bainite transformation were not detected by dilatometry or tensile properties. These results emphasize the importance of effective through-hardening and careful microstructure evaluation in alloys that are meant to maintain good toughness and strength in thicker sections.
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Authors: Vinod Kurup, Charles Witness Siyasiya, Roelf J. Mostert
Abstract: The quench and partition process is a means to develop third-generation high-strength steels using many possible process variants. In this work, two variants of quench and partitioning heat treatments, one-step and two-step, were carried out for high Si and high Al steel alloys. The kinetics of isothermal transformation occurring during the one-step quench and partition process were analysed using dilatometry. Experimental analysis revealed the swing-back phenomenon in high Si steel, and the transformation characteristics above and below the Ms temperature differed. The high Al alloy resulted in higher retained austenite (19%) compared to high Si steel (17%) during the one-step quench and partition process. Aluminium addition favoured bainite formation more than silicon addition. A comparison of two heat treatment variants shows the two-step quench and partition heat treatment seemed preferable as it produced more retained austenite (22%) in the high Si steel.
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Authors: Vadym Zurnadzhy, Vasily Efremenko, Hossam Halfa, Bohdan Efremenko, Alexander Azarkhov, Yuliia Chabak, Natalia Zaichuk
Abstract: The article is aimed at studying the effect of austempering temperature below and above Ms temperature on the phase-structural state and mechanical properties of 0.2 wt.% C TRIP-assisted steel micro-added with Nb, V, Mo, Cr. The samples were austenitized at a temperature close to the Ac3 point (900 °C) and held at 300 °C (below Ms), 350 °C (close to Ms) and 400 °C (above Ms) for 5-20 min. The work was performed using optical microscopy (OM), transmission electron microscopy (TEM), X-ray diffraction, and tensile/impact testing. It was found that austempering at the aforementioned modes ensures the multiphase structure consisting of carbide-free bainite, tempered martensite, ferrite and retained austenite (in different combinations). The optimal was austempering at a temperature close to Ms which provided an advanced complex of tensile properties (PSE of 23.9 GPa×%) and V-notched impact toughness (95 J/cm2). TRIP-effect contributed to these properties while the strain hardening process tended to be prolonged with increasing the austempering temperature.
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Authors: Mikhail V. Maisuradze, Maxim A. Ryzhkov, Dmitriy I. Lebedev
Abstract: The features of microstructure and mechanical properties of the aerospace high strength steel were studied after the implementation of various heat treatment modes: conventional oil quenching and tempering, quenching-partitioning, austempering. The dependence of the mechanical properties on the tempering temperature was determined. The basic patterns of the formation of mechanical properties during the implementation of isothermal heat treatment were considered. The optimal heat treatment conditions for the studied steel were established.
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Authors: Xing Han Chen, Ren Bo Song, Zhong Zheng Pei, Kun Peng Che
Abstract: ER70-Ti is a high strength gas shielded welding wire steel, which is suitable for ships, bridges and other structures, and can be used for thick plate welding with high current. In the welding wire industry, ER70-Ti is a high-tech deep-processing product with high added value. In this study, the thermal expansion experiment of ER70-Ti wire rod was carried out. The critical temperature of ER70-Ti phase transformation was measured and the continuous cooling transformation curve (CCT curve) of undercooled austenite was drawn. The microstructure and hardness of the samples under different cooling rates were observed. The results show that Ac1 temperature of ER70-Ti sample was 690 °C, Ac3 temperature was 877°C, and Bs temperature was 575°C. When the cooling rate was low (0.1°C/s~2.5°C/s), the phase transformation products of ER70-Ti were equiaxed polygonal ferrite and granular bainite. With the increase of cooling rate, the grain size of ER70-Ti sample was refined and the bainite content increased from 53% to 85%. When the cooling rate was higher than 5°C/s, all the phase transformation products were bainite. The Vickers microhardness also increased with the increase of cooling rate, from 185HV to 325HV.
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Authors: Sergey I. Platov, Konstantin B. Maslennikov, Nicolay Urtsev
Abstract: A description of the experience in the development and implementation of a model for forecasting the microstructure of rolled tubular products steel during thermomechanical processing of a semi-finished product and the relative IT-solution for the plate mill 5000 of PJSC MMK is presented. This solution is based on modeling the kinetics of structure formation in the mill technological line. The article describes briefly the result of analysis of a number of existing kinetics models of phase and structural transformations from the point of view of their application under the conditions of interest to us. An empirical study of the thermal effects of phase transformations and the influence of the heat removal mode on the kinetics of structure formation is described. The process of development of an empirical kinetics model and implementation of IT-solution, that implements this model, is also described.
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Authors: Mikhail V. Maisuradze, Maxim A. Ryzhkov, Dmitriy I. Lebedev
Abstract: The microstructure of the advanced low carbon steel with a superior hardenability was studied. The steel contained the following main alloying elements, wt. %: C – 0.20; Cr – 2.0; Mn – 2.0; Si – 1.04 Ni – 1.0; Mo – 0.3. The dilatometer investigation of the steel under consideration revealed the only phase transformation occurring during continuous cooling (0.1...30 °C/s), which started at the martensite start temperature Ms. It was shown that the isothermal treatment of the studied steel led to the bainite formation above and below Ms. The temperature of the bainite morphology shift was determined.
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Authors: Mikhail V. Maisuradze, Aleksandra A. Kuklina, Dmitriy I. Lebedev
Abstract: A study of the low-carbon steel with high hardenability was carried out. The steel contained the following alloying elements, wt. %: C – 0.20; Cr – 2.0; Mn – 2.0; Si – 1.04 Ni – 1.0; Mo – 0.3. The quenching – partitioning treatment of the studied steel was implemented. The microstructure of the steel consisted of the tempered martensite laths, bainite and martensite-austenite regions. The amount of the residual austenite and the carbon concentration in the residual austenite were estimated. The possibility of the quenching – partitioning treatment of the carburized steel was shown.
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