Papers by Keyword: Black Shales

Abstract: In this work the leaching of black shale ore and froth flotation concentrates produced from the black shale was studied. The complex black shale contained various sulphide minerals (alabandite, sphalerite, pyrrhotite, pentlandite, violarite, chalcopyrite, pyrite). Concentrations of base metals in the ore were Fe 13.2%, Mn 0.97%, Ni 0.3%, Zn 0.57%, Cu 0.23% and Co 0.03%. The base metal content was two to three times higher in the flotation concentrate than in the ore. Ore and concentrate were leached in shake flasks and stirred tank reactors at pulp density of 10 to 20%, pH 1.2 to 2.0 and 60 to 77°C. A thermophilic enrichment culture related to Sulfolobus metallicus was applied. The pulp was aerated with ambient air and dinitrogen gas was used in a control test. Experimental duration was from 12 to 49 days. Leaching of Mn, Fe, Zn, Ni, Cu, and Co was up to 96, 52, 99, 99, 97 and 76%, respectively. Mn and Zn were rapidly leached within the first 2 to 3 days. In test with the ore, metal recovery was negatively affected by precipitate formation towards the end of leaching period. The H2SO4 consumption was in the range of 177 to 346 g/kg ore and 11 to 122 g NaOH/kg ore was consumed respectively. In bioleaching tests with flotation concentrates the H2SO4 consumption was from 205 to 415 g/kg concentrate and 73 to 183 g NaOH/kg concentrate was consumed, respectively. The final redox potential varied between 423 and 710 mV vs. Ag/AgCl. In experiments with fine ground ore, -50 8m, the ferric iron was at best 64% of dissolved total iron. Compared with coarser material (250-355, 710-1000 8m) leaching proceeded best with fine ground ore -50 8m). In tests with coarse ore (710-1000 8m). dissolved ferric iron was up to 97% of the total dissolved iron. Mechanical stirring and fine particles caused increase of dead cell numbers during leaching. The study demonstrates that the thermophilic enrichment culture can leach complex black shale ore at high pulp density and temperature.

Abstract: High content of organic compounds is characteristic for black shale-type ores. Metalloporphyrins are known as the most stable and resistant for biodestruction compounds of organic matter. Based on results obtained in previous studies, four metalloporphyrins were synthesised [1]. The experiments of biodestruction of organic matter extracted from polish black shale ore samples and of the synthetic metalloporphyrins were provided using autochthonous, heterotrophic bacteria mixtures isolated form polish black shale samples, and two Streptomyces species. It was found that biodestruction of black shale organic matter and copper- and vanadylporphyrins is possible, but it is a long term process. Porphyrins of Ni and Fe were resistant to biodegradation.

Abstract: The Bioshale project, involving 13 partners throughout Europe, is co-funded by the European Commission under the FP6 program. The main objective of this project (which started in October 2004) is to identify and develop innovative biotechnological processes for ‘’eco-efficient’’ exploitation of metal-rich, black shale ores. Three extensive deposits have been selected for R&D actions. These are: (i) a site (in Talvivaara, Finland) that, at the outset of the project, had not been exploited; (ii) a deposit (in Lubin, Poland) that is currently being actively mined, and (iii) a third site (in Mansfeld, Germany) where the ore had been actively mined in the past, but which is no longer exploited. The black shale ores contain base (e.g. copper and nickel), precious (principally silver) and PGM metals, but also high contents of organic matter that potentially handicap metal recovery by conventional techniques. The main technical aspects of the work plan can be summarized as: (i) evaluation of the geological resources and selection of metal-bearing components; (ii) selection of biological consortia to be tested; (iii) assessment of bioprocessing routes, including hydrometallurgical processing; (iv) techno-economic evaluation of new processes from mining to metal recovery including social, and (v) assessing the environmental impacts of biotechnological compared to conventional processing of the ores. An overview of the main results obtained to date are presented, with special emphasis on the development of bioleaching technologies for metal recovery that can be applied to multielement concentrates and black shale ores.