Papers by Keyword: Brittle Coating

Abstract: Contact damage of curved multi-layered systems, consisting of a brittle zirconia (3Y-TZP)/Alumina (Al2O3) coating – prepared by slip casting – on a compliant polymeric substrate from indentation by a hard tungsten carbide sphere is investigated. The essence of this study is to compare the structural performance of layered ceramics, and monolithic ceramic in the brittle coating and compliant substrate of dental crown-like systems. The specimens are loaded at the axis of symmetry. The failure evolution to initiate cracking and final failure patterns in curved multi-layered specimens are compared to those of the single layer specimens of the same thickness and the same study are conducted again with the flat specimens. The onset of fracture is observed in situ using a video camera. It is demonstrated that in all specimens, cone cracking occurs prior to radial cracking, with the latter being defined as the primary mode of catastrophic failure. The multi-layered ZTA (Zirconia Toughened Alumina) specimens prepared by slip casting possessed a distinct final failure pattern in comparison with a single layer specimen. The results of this study provide useful guidelines for building brittle multi-layered coating systems with the functionally graded feature, and complex shapes with geometrical uniformity.

Abstract: The effects of coating/substrate modulus mismatch and margin geometry on contact damage in bi-layer systems were investigated. Following an earlier study, convex specimens having curvature of 12 mm inner coating diameter and 1mm thick brittle layer on a polymeric and dental composite support bases were produced. Sample coating geometry at the margins was varied by grinding the edge of the glass shells in various shapes. The specimens were tested by applying single cycle load at the specimen’s axis of symmetry using flat indenter of low elastic modulus. The effects of margin geometry and support layer modulus on radial crack initiation and damage evolution was examined, with particular attention paid to the relevance of such damage to lifetimelimiting failures of all- ceramic dental crowns. Finite element modeling was used to evaluate stress distribution in the glass coating. Experimental trends interrupted with peak maximum principal stresses at the margins. The results of this study illustrate that the fracture behaviour of brittle layered structures is not dominated by certain variables. It is demonstrated that critical loads for initiation of radial cracks are sensitive to support layer modulus as well as margin geometry. Support layer modulus plays an important role in crack propagation and subsequent damage patterns, especially at specimen side walls.

Abstract: The effects of cyclic loading on contact damage in curved bi-layer systems are investigated. Dome structures consisting of glass shells, filled with epoxy resin, simulate the essential structure of monolithic all-ceramic dental crowns on natural tooth dentine. Cyclic loading, with only a vertical component, was carried out with the Multi-Functional Chewing Simulator (Willytec. Munich, Germany). The specimens were tested by indentation with hard spheres of tungsten carbide, with the load applied axially at the apex of the dome. This project reports some new results on the effect of cyclic loading on curved bi-layer systems. In addition, the effect of aqueous environments is addressed. In both air and water tests, observations taken throughout the cyclic loading course indicated that the outer cone cracks inhibited the propagation of radial cracks. Results confirm that crack initiation occurred more rapidly in wet conditions of testing, emphasizing the influences of the moist environment of the oral cavity. Furthermore, the experiments took into account the evolution of inner cone cracks observed in wet cyclic loading tests. The new results are important since nearly all-dental crowns exhibit some curvature. The implications of the results on the failure of dental crowns are discussed.

Abstract: The mechanical properties of brittle coating structures were characterized by various indentation techniques. The adhesion properties of the coatings were evaluated by in situ scratch and sphere indentation method. Physical vapor deposited TiN coatings on transparent substrates, sapphire, were scratched by diamond cone indenter and in situ observed through the transparent substrate. In situ scratch results reveal that the failure of coating is originated from the damage of the substrate and the plastic deformation of substrate is a primary factor for determining the adhesion breakage. The unique characterization technique for the strength measurement of brittle thin coating has been developed. The strength of the thin coating was evaluated by the sphere indentation on the trilayer structure. The CVD SiC coatings on graphite were characterized by the technique. It is concluded that the microstructure of SiC coatings influences the strength. In this paper, the various indentation technique were applied to evaluate the mechanical properties of TiN and SiC coatings and the effect of microstructure on the reliability of the brittle coating system was discussed.