Papers by Keyword: Carbon Concentration

Abstract: The effect of time-temperature parameters of heat treatment on the structure and properties of carburized case and the core of 19CrMnNiMo steel was studied. The critical points were determined by dilatometric analysis: Ac₁ = 740°C, AC₃ = 835°C. It was established, that after carburizing at 940 °C, prequench to 890 °C with oil cooling, quenching at 790 °C and tempering at 180 °C, martensite structure of carburized case with uniformly distributed carbides and the least amount of retained austenite is formed. The hardness of carburized case decreases smoothly from the surface into the depth, in proportion to the decrease in the carbon concentration and amounts to 60-50 HRC. The technological process of heat treatment of drill bit legs made of 19CrMnNiMo carburized steel providing minimal amount of retained austenite in structure, absence of carbide network and combination of optimum mechanical properties which is proved by a real on-site experiment is developed. Temperature conditions of carburizing, quenching and low tempering are recommended for the production of legs of roller bits.

Abstract: This research study about the influence of carbon concenttration as coating on electrical conductivity of LiFeSi_0.03P_0.97O₄/C. Synthesis of LiFeSi_0.03P_0.97O₄/C was carried out different carbon concentrations of 7, 9, and 11 wt%. The raw materials used are Fe₂O₃, Li₂CO₃, (NH₄)₂HPO₄, SiO₂ as ion Si doping, and glucose as carbon sources. The XRD analysis results showed that all the diffraction peaks in samples were the olivine LiFePO₄ phase. From the EIS result, Samples with the addition carbon concentration of 9 wt% produce the highest electrical conductivity values of 4.18 x 10^-7 S/cm.

Abstract: With the help of the Thermo-Calc software package, arrays of calculated data were created for carbon concentrations in ferrite and austenite, corresponding to the para-equilibrium of these phases and their para-equilibrium with cementite, as well as for the corresponding temperatures A₁ and A₃. Marked arrays were obtained in wide temperature ranges for ranges of carbon concentrations and the most important substitution alloying elements (Mn; Si; Cr; Ni; Mo), covering the respective ranges for medium carbon and moderately alloyed steels. Analytical formulas were developed on the basis of the reference data arrays for calculating para-equilibrium concentrations of carbon in ferrite and austenite (depending on temperature and chemical composition), as well as temperatures A₁ and A₃ (depending on chemical composition), which allow to reproduce with high accuracy the results obtained using Thermo-Calc.

Abstract: The crucible design having a stepped wall was introduced for increasing the growth rate of SiC crystal without metal addition in top-seeded solution growth (TSSG) method. The numerical simulation confirmed that new crucible design to increase the solvent-crucible interface could definitely change the temperature distribution and increase the carbon concentration. The simulation result, SiC single crystals were grown with Si solvent at 1900°C using a normal crucible and a stepped crucible to investigate the effect of crucible design having a stepped wall. Grown SiC layers were analyzed using Optical microscopy and Raman spectra. The growth rate in the stepped crucible was finally 66um/h observed.

Abstract: A new approach for case hardening of powder metallurgical steels is surface densification prior to heat treatment, hence avoiding hardening to the core caused by open porosity. With regard to this process chain a porosity and carbon dependent model of the transformation kinetics is essential. In powder metallurgical materials the transformation behavior is mainly influenced by the chemical composition, homogeneity and porosity. Using a prealloyed powder, e.g. Astaloy 85 Mo, a homogeneous distribution of alloying elements after sintering can be assumed and the transformation behaviour is mainly determined by pores and the carbon profile caused by case hardening. The effect of carbon is widely known but up to now, only a few details about the effect of porosity on the transformation can be found in literature. It is reported that a decreasing relative density causes a reduction of incubation and overall isothermal transformation time. In the present study, the transformation kinetics of a powder metallurgical steel based on Astaloy 85 Mo were investigated for the carbon levels 0.5 and 0.8 wt% as well as the relative densities 6.8, 7.2 and 7.8 g/cm³. The investigations were carried out using a high-speed quenching dilatometer. The isothermal time temperature transformation diagrams for this powder-metallurgical alloy are presented and Avrami-type equations are fitted to the measured data. A good correlation can be found for the transformation model and the experimental results verifying the used modeling approach showing the potential to be applied within case hardening simulations.

Abstract: The influence of the CO concentration in the gas phase on the distribution of carbon in Bridgman-grown, multicrystalline silicon is studied. The growth experiments were conducted in a high-vacuum induction furnace either under a CO enriched atmosphere or under CO free conditions. Furthermore, thermodynamic calculations in the system silicon/oxygen/carbon were done. In crystal growth under a CO enriched atmosphere a SiC-containing layer is formed on the top surface of the melt in agreement with the calculated phase diagram. In this case, the level of substitutional carbon in the cystal was found to be almost constant, whereas the axial carbon concentration in crystals grown under CO free conditions increases monotonously according to Scheil's law.

Abstract: Dislocation density and crystallite size of steel wires with various carbon concentrations and drawing strains were determined by profile analyses for neutron diffraction profiles. The density is found to increase while the size decreases with increasing of carbon concentration and/or drawing strain. Both of the Bailey-Hirsch relation and Hall-Petch relation hold for the present results to suggest that these two are not independent., i.e., indicating an identical strengthening mechanism from a different point of view.

Abstract: Acetylene and ethylene are frequently used in vacuum carburizing in Japan. In this study the natural gas which is available from the lifeline is applied to vacuum carburizing. The gas composition inside the furnace was analyzed by the gas chromatography in order to examine the carbon infiltration mechanism. Unsaturated hydrocarbon gases (such as acetylene and ethylene) are generated from the natural gas. The effect of acetylene concentration in the furnace on the carbon infiltration rate was investigated. The carbon amount which infiltrates into the steel increases, as acetylene concentration in furnace increases. It is possible that carbon concentration of specimen surface increases to the cementite precipitation concentration in the short term, when natural gas flow rate increases in the initial carburizing stage. After that, carbon concentration of specimen surface does not decrease, even if the natural gas flow decreases, because carbon atoms which are consumed for diffusion to inside are sufficiently supplied. By using this method, inhibition of soot generation, reduction of process gas and shortening of the carburizing period are possible. The carbon concentration profile of the vacuum carburized specimen was compared with the simulation.