Papers by Keyword: Cold Drawing

Abstract: In this paper, a series of tensile testing on wire drawing SUS 304 were conducted in order to meet the required specifications, thus, it can be utilized on the aircraft fighter components to remain stable and avoid shaking or vibration when the engine is operated. The studied material is expected to be used on flank airframes to improve its strength, wear resistance, corrosion, and aesthetic appearance. Series of tensile test has been conducted with universal testing machine (1 tonne) with modified jig configuration according to ASTM E8. The specimens were made according to the manufacture requirements such as wavy pin and straight pin connecting rod. The wire diameter has been drawing into the final diameter, which is Φ8.0 mm. From the tensile tests, yielding 1165.8 MPa and 1588.1 MPa, respectively. It is observed that the strength of woven SUS 304 wire drawing has reached the required specification to be manufactured in aircraft fastener. Factor of safety up to 2.0 has been acquired to the studied woven SUS 304 wire drawing.

Abstract: Thick seamless pipes of hardenable aluminum alloys demand close geometrical tolerances as well as high quality surface finish which are met by cold drawing after a series of different thermo-mechanical treatments. To meet the requirements of critical applications the final product undergoes stringent quality inspection procedures. State of the art quality assessment can detect even minor isolated defects. The production facilities develop their quality criteria suitable for specific applications. The present study investigated minute defects on the inside surface of thick seamless pipes, proposed mechanism of their formation and suggested the impact of defects on the end use. The root cause analysis was conducted, and measures were suggested to control the defects. Thick extruded seamless aluminum alloy pipes underwent a series of different thermo mechanical treatments; the final dimensions with required tolerances and the surface finish were achieved by adopting a 2-step cold drawing process. Cold drawing generated residual stresses which resulted in the formation of cracks in the material, preferentially at the defects generated during solidification and/or extrusion processes. The final product underwent stringent quality inspection, and the material was rejected if cracks of size 3 mm or larger were detected. The die scratches or notches generated on the inside surface of the pipes, during extrusion are assumed to grow if subjected to high stresses during subsequent processes, e.g. cold working. Observations at high magnification in SEM helped to determine the morphology of cracks. Radiographic testing did not detect any crack in the bulk material. Particles with faceted features indicated the presence of inclusion. Inclusions were detected in the form of strings along the direction of cold drawing. Energy dispersive spectrometry in SEM was used to determine the composition of inclusion detected in the vicinity of cracks. Almost all the inclusions were rich in silicon, iron, calcium along with carbon; it indicated that the inclusions were trapped particles of fluxes, slag, and brick powder. Particles rich in Ca, Na and/or Cl indicated entrapped flux, Fe and Si were mostly coming from aluminum scrap and refractory powder while presence of carbon indicated entrapped extrusion lubricant. Inclusions rich in a large variety of unwanted elements indicated presence of slag particles. Numerical analysis was conducted to develop a model in FEM in which scratches of different depths were introduced and autofrettage pressure was applied to determine the stresses generated according to the established Von Mises Model; the latter was used to establish the yield criteria. Finite Element Modelling concluded that when cold drawing pressure was applied on a pipe with a single notch of depth 0.3mm or three notches of depth 0.1 or greater at different locations the Von Mises stresses approached the yield strength of the pipe.

Abstract: In laboratory conditions, the molding process was simulated by extrusion of a multifilament yarn with a diameter of the monofilament equal 250-350 μm from high performance plastics. The possibility of obtaining a microfilament bundle of polyetheretherketone, polyphenylene sulfide and polyetherimide using a specially made forming head is shown. The technological modes of extrusion have been worked out, which makes it possible to obtain thermoplastic fibers from the studied thermoplastics. It was revealed that the obtained microfilaments can be subjected to post-processing by cold drawing to reduce their diameter by 40-70 %.

Abstract: The most comprehensive steel tube portfolio is used to produce all kinds of modern energy production and the corresponding auxiliary unit such as boilers and heat exchangers. Multi-rifled seamless steel tubes are distinguished by maximum pressure, heat resistance, strength and durability. Production of multi-rifled seamless steel tubes by cold draw process using multi-rifled mandrel is quite a new technology. Shape and dimension of the drawing tool depend on drawing tube reduction degree, i. e. on the original diameter of the initial tube and final diameter of the tube. The technology of drawing tubes is influenced by process parameters, dimensions of tools and cold forming process conditions. Optimization of the whole forming process naturally involve the FEM analyses and simulation. One of the most important information of the cold drawing process is the load stroke of the tools. The contribution is concerned at the usability of FEM simulation on an evaluation of cold draw forming process condition and prediction of load stroke of the forming tools. DEFORM 2D/3D FEM software is used to compare the result of the drawing force and to determine the appropriate methodology to set FEM simulation of cold forming.

Abstract: In this paper, the study of precipitation reaction in the aluminum alloy known as AGS 6101. For the case of Cold drawn wires process in the open air space and at room temperature for two years, we inspect first the presence of precipitates in the microstructure and study the effect of heat treatment on the activation of this phenomenon [1]. The second objective of this work is to see the effect of natural and thermal aging on the microstructural evolution of cold-drawn aluminum wires (AGS) 6101 [2-5]. The characterization methods used in this work are optical microscopy (OM), scanning electron microscopy (SEM) and X-ray diffraction.

Abstract: The process of cold die drawing of tubes is ranked among frequently used methods of production of seamless tubes and is performed in drawing tool which is characterized by simple design. Shape and dimensions of the drawing tool depend on tube reduction degree, i. e. on original diameter of initial tube and final internal diameter of the tube. Tube wall thickness is not determined by any tool. The technology of cold die drawing of tubes is influenced by various process parameters, i.e. geometry of the die itself, strain degree and strain rate, force conditions, conditions of friction, method of lubrication and the type of used lubricant. The contribution is concerned with evaluation of influence of the selected process parameters using FEM simulation. Designed graphs illustrate the impact of coefficient of friction and reduction cone of drawing tool on the size of drawing force.

Abstract: Young’s modulus varies with crystallographic orientation, temperature and alloying, but also with cold working and heat treatment. In this work, the evolution of Young’s modulus in polycrystalline pure aluminium (99.5%) with different cold-working levels determined at room temperature is presented. The deformation process was carried out in a universal tension machine and measurements were performed by ultrasounds. The Young’s modulus diminished from 70 to 65 GPa for 0-5% of deformation (elongation) and then increased with successive cold-working (68 GPa for 8.5% of elongation). These values were obtained 8 hours after plastic deformation was applied. This behaviour is compared with the Young’s modulus determined by extensometry in the same material. In this case, the modulus decreased from 70 to 63 GPa (3.5% of elongation) and then increased until 68 GPa for 10% of elongation. Results obtained on pure iron (Armco) deformed in the same conditions are included for comparative purposes. Values of Young’s modulus measured during the springback process after plastic deformation at different level are also included. Values obtained are between 10-15% lower than those measured 8 hours after plastic deformation.

Abstract: The scope of this work is to study of microstructural changes and mechanical properties during natural and artificial ageing treatment of AGS Alloy wire cold drawn with different deformation at ENICAB in Biskra. And as well to know the phase formation during different deformation of aluminum alloys wires. as well as the combined influence of the plastic deformation rate and the aging temperature. Wire section reduction shows a change in microstructure and texture. The methods of characterization used in this work are: scanning electron microscope and X-ray diffraction, micro hardness (Hv).

Abstract: This paper analyzes the hierarchical microstructure of cold-drawn pearlitic steels. To this end, environmentally assisted fracture behavior and microstructural integrity in aggressive environments is analyzed in progressively cold-drawn pearlitic steels based on their microstructural evolution during the multi-step cold drawing manufacture process producing a slenderizing and orientation of the pearlitic colonies (first microstructural level), and orientation and densification of the ferrite/cementite lamellae (second microstructural level). Thus the microstructure of the cold-drawn pearlitic steel wires becomes progressively oriented as the cold-drawing degree increases and this microstructural fact affects their macroscopic behavior, inducing anisotropic fracture behavior and crack path deflection in aggressive environments. In addition, the hierarchical microstructure of cold-drawn pearlitic steel wires in two microstructural levels (colonies and lamellae) suggests a consideration of them as hierarchically structured materials (HSM). Furthermore, an analogy is established in the paper between the microstructural arrangement in cold-drawn pearlitic steels and the multi-level structure of Johann Sebastian Bach’s music.

Abstract: This paper deals with hydrogen embrittlement of cold-drawn pearlitic steel wires to be used in prestressed concrete structures in civil engineering. Special attention is given to the micro-level of hydrogen degradation, i.e, the hydrogen-assisted micro-damage (HAMD) that takes place in pearlitic steels in the form of the so-called tearing topography surface (TTS). It is shown that the appearance of this special topography evolves with the degree of cold drawing in the steels (level of cumulative plastic strain undergone by the wires) from standard TTS in hot rolled pearlitic steels (not cold-drawn at all) to a special hydrogen damage topography (HDT) consisting of a sort of enlarged and oriented TTS in heavily cold-drawn pearlitic steels (prestressing steel wires), thereby resembling Donatello wooden sculpture texture (DWST).