Papers by Keyword: Cutting Tool Material

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Abstract: Si3N4/TiC nanocomposite cutting tool materials were fabricated by adding Si3N4 and Al2O3 nanocomposites with Al2O3 and Y2O3 as additives. The microstructures of materials were analyzed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), and then wear resistance of Si3N4/TiC nanocomposite cutting tool materials was studied when machining cast iron and quenched steel in continuous dry turning experiments. Micrographs of the worn tools materials were observed with SEM. Results showed that TiC nanoparticles distribute in the matrix grains and lead to the crack deflection as well as crack pinning. Due to TiC nanoparticles and β-Si3N4 quasiwhiskers, the crack trajectories exhibited crack deflection, rod-like grain bridging and pull-out. Wear mode of Si3N4/TiC inserts is mainly abrasive wear with slighter adhesive wear when machining cast iron. The dominant wear patterns during the cutting of quenched steel were adhesion, abrasion, as well as oxidation and diffusion under high temperature.
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Abstract: This article illustrates the production method and mechanical & physical properties of polycrystal cubic boron nitride (PCBN) cutting tool material. As shown by the turning machining of hardened steel, cold-hardened cast iron and composite materials, PCBN cutting tool is superior in cutting performance to cemented carbide and ceramics cutting tools. In recent years, with great improvement in production process and overall mechanical properties of PCBN cutting tool material, it can effectively make rough machining of ferrous metal. This article contributes to the popularization and application of this cutting tool.
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Abstract: In this paper, the development and mechanical, physical properties on cermet cutting tool material are described. By using the cermet insert NT7 developed in recent years and WC based carbide insert YT14, the tool wear, impact and cutting force tests to high strength steel 38CrNi3MoVA (hardened and tempered, HRC36~40) are processed respectively. The results of these tests demonstrate that NT7 cutting tools have better performance on some characteristics, such as wear resistance, tool life and cutting force. And its ability of impact resistance is similar to YT14. These researches will benefit to the poplarizaion and application of cermet cutting tool.
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