Papers by Keyword: Cylindrical Turning

Abstract: Providing sufficient provisions to transfer heat from the work-tool interface is a key to improve tool life and surface integrity. With the conventional flood cooling system where the coolant is directed towards the work-tool interface at very low pressure, there are possibilities for the coolant to get heated up and produce vapors which in turn insulates the cutting zone from the coolant. This reduces the purpose of coolant. Supplying coolant at very high pressure and very high velocity may provide the best control to reduce cutting temperature and tool wear and correspondingly increases tool life. This paper deals with an experimental investigation on the effect of high pressure coolant on surface finish in cylindrical turning of AISI 1060 Steel using tungsten carbide turning insert. Surface Roughness values are captured with different cutting speed and feed rates with high pressure and low pressure coolant supply. It is observed that there was a considerable improvement in surface finish with the use of high-pressure coolant (HPC) under various cutting speed and feed rate.

Abstract: This study formulated maize-starch based cutting fluids and determined the performance of the cutting fluids for use in turning AISI 304 stainless steel with P35 coated carbide tool. This was with a view to determining the effect of the maize-starch based cutting fluids on power consumption and temperature developed at the tool-workpiece interface during turning of AISI 304 stainless steel using P35 coated carbide tool. The results showed that the temperature at the cutting zone increase with increase in depth of cut while the power consumed decreased with increase in the cutting fluid flow rate. At the best machining data point, maize-starch based cutting fluid showed reduced temperatures and power consumed as compared to the conventional cutting fluids used for the study: 34oC and 0.735 W for maize starch mixed with soluble oil, 40oC and 0.733 W for maize starch mixed with coconut oil respectively. Corresponding values for straight coconut oil were 47.5oC and 0.942 W and for soluble oil mixed with water, 37.5oC and 1.729 W, respectively. It is concluded that maize-starch based cutting fluids are effective in reducing the temperature and power consumed during cylindrical turning. The results indicated that maize-starch mixed with soluble oil has remarkable potentials for use as a cutting fluid.

Abstract: This research focus on the squeals occurred in cutting from the views of tribology. A multi-degree-freedom model was established referring to cylindrical turning. The model was made up of two coupled subsystems — tool and workpiece which coupled through the friction between their contacted surface. The relationship between cutting squeal and friction was studied through experiments, and the coefficients of friction were estimated by experimental data. Then the tribological conditions related to squeal generating were discussed. In the end a method of reducing cutting squeal by lubrication was proposed.