Papers by Keyword: Diamond Dressing Gear

Abstract: The gear honing process is a widely used process for gear finishing after heat-treated. The honing ring is profiled by diamond dressing gear, which have the profile of the workpiece to be machined and bonded a single layer of diamond particles. The paper has inroduced the traditional manufacturing methods of diamond dressing gears, positive electroplating and negative electroplating. Then put forward a new manufacturing method, Electroless nickel coating. Composition and condition of electroless composite plating solution, process steps are given. Several diamond dressing gears are made by this new method. Honing experiment testified that it is an applied method and has many advantages.

Abstract: Gear honing with globoid honing worms is seldom used because it has no distinct advantages to honing with internal geared honing rings. The paper puts forward a new process to honing gear with globoid honing worms on hobbing machines. First the globoid honing worm is profiled by diamond dressing gears, which has the same geometric parameters with the machined gears. Then the profiled globoid honing worm is used to hone workpieces. Both the profiling process and honing process are implemented on same hobbing machines. Meshing and Tooth contact analysis of globoid honing worm profiling has been considered. Meshing equation of profiling process and equation of globoid honing worm tooth flank after profiling are obtained. Experiment testified that it is an applied process and has many advantages.

Abstract: The gear honing process is a widely used process for gear finishing after heat-treated, and may be divided into the variants “internal-tooth honing” and “external-tooth honing”. External- tooth honing is seldom used in gear finishing due to lower overlapping ratio and relatively low precision. But its process cost is much lower than internal-tooth honing and gear grinding. The paper puts forward a new method to improve the precision of external-tooth honing, i.e. honing ring is profiled by diamond dressing gears, which have the profile of the workpiece to be machined. Meshing and Tooth contact analysis of honing ring profiling has been considered. Meshing equation of profiling process and equation of honing ring tooth flank after profiling are obtained. Experiment testified that it is an applied method and has many advantages.