Papers by Keyword: Die Steel

Abstract: The select of cutting parameters is not only directly related to the productivity, but also related to the change of cutting forces. Axial cutting force is too large to be ignored in the helical milling process. In this paper, the axial forces in helical milling of Cold die steel under different cutting parameters are measured, and the regression model of the axial force about the change of the cutting parameters is established, the influence of the cutting parameters on the axial cutting force is analyzed through the experimental results and the regression models respectively. The main purpose is to control axial cutting force and improve tool life in the cutting process.

Abstract: A new online pre-hardening (OPH) equipment for quenching die steel has been developed by University of Science and Technology Beijing (USTB) and Dongbei Special Steel Group in Dalian Special Steel Co., LTD. OPH equipment consists of strong cooling water jet, medium cooling water jet, weak cooling water jet, air-water spray, and side water jet and has flexible cooling and control ability. Based on the equipment, online quenching process of AISI P20 (3Cr2Mo) die steel was performed by numerical simulation and production experiment. The result of temperature field by numerical simulation agrees well with experiment result, which can prove that numerical simulation can be a very good guidance for production experiment. Experimental tempering metallographic structure of the whole P20 plate is tempered troostite and the tempering hardness difference of P20 die steel can be controlled within 3 HRC in the whole plate under quenching process by numerical simulation. The prediction technology of numerical simulation can meet the different cooling rate control and make quenching process comply with preset quenching route to guarantee material microstructure and performance.

Abstract: This paper chooses equal-rectangles dynamic-layout algorithm as die-steel intelligent-layout algorithm, combines with drawing algorithm and .NET visual component to convert three-dimensional entity into two-dimensional model by coordinate rotational projection. We realized intelligent-layout and simulated the process of die-steel cutting in three-dimensional perspective effect. This system offered autonomous-layout mode and intelligent-layout mode. The former simulated the cutting according to producer’s experience. The latter simulated the cutting on the basis of producer’s requirement by intelligent layout algorithm. The application of this system enhances the market competitiveness by increasing the die steel utilization rate and decreasing the enterprise production cost.

Abstract: An experimental investigation on the strain rate sensitivity of die steel (D3) has been presented in this paper at different rates (0.001-2500s-1) of uni-axial compression. Quasi-static tests (0.001s-1) of the material are conducted on universal testing machine (UTM), whereas, the experiments at high strain rates are performed on split Hopkinson pressure bar (SHPB) apparatus. The effects of gauge length of the specimen on the material properties of the material are studied at different strain rates. The material parameters of existing Cowper-Symonds and Johnson-Cook material models are determined and the suitability of the models is examined.

Abstract: Pre-hardening plastic die steel can be directly processed into the mold, and it doesnt need quenching and tempering again, which avoids quenching deformation and ensures the size precision of the mold. On-line quenching of die steel can shorten the production cycle, and it has the advantage of energy saving. In the paper, a new on-line quenching device was introduced, and the temperature field calculation model of 3Cr2NiMo die steel was established. The cooling technology of three typical thickness steel plates was studied. The results provided the theoretical basis for die steel production.

Abstract: Traditionally, single point diamond turning (SPDT) can not process ferreous metals because of acute tool wear. Ultrasonic vibration-assisted cutting(UVC) provides a promising solution for the problem. In this paper, for the aim of directly obtaining mirror surface on die steels, UVC method was used combining with SPDT process. Experiments were carried out on an ultra precision turning machine, cutting parameters and vibration parameters were well-chosen, and two kind of feed rates, two kinds of prevailing die steels were experimented. Mirror surfaces were successfully achieved on face turning, with the best roughness of Ra16.6nm. And the surface roughness, surface texture and tool wear in machining process were discussed.

Abstract: Heat transfer coefficient is one of the most important boundary conditions for quenching process simulation. It depends on many factors, such as material, size, surface conditions of a part, and so on. It is, therefore, difficult to evaluate the heat transfer coefficient accurately. T In the environment for large modules P20 and the actual heat transfer conditions, the off-line air-cooling heat transfer coefficient of C are simulated by using empirical equations.

Abstract: In this study, the effects of laser parameters on the properties of glazed die steel were investigated. A Rofin DC-015 diffusion-cooled CO2 slab laser with 10.6 µm wavelength was used. Die steel sample surfaces were prepared with a 3 µm roughness and chemically treated to improve CO2 laser wavelength absorbance. One set of processing parameters were processed through the thermal simulation program and correlated with physical results determined from actual test samples. Set processing parameters were 1138 W peak power, 2900 Hz PRF, 24% duty cycle and 261 mm/s traverse speed. Scanning Electron Microscopy (SEM) micrographs and micro-hardness properties of the affected surface were measured. An analytical mathematical model of the heat field generated in the laser glazing process was used to predict the nominal temperature distribution in the surface and dimensions of melt pool. A thermal model using point source surface energy inputs was used to predict the thermal profiles in the die steel. This allowed estimation of the depths of microstructurally altered regions. For higher energy absorbance, the depth of the glazed surface increased from 20 μm to 40 μm. At high nominal heating to cooling rate ratios, high micro-hardness values were recorded.

Abstract: Surface modifications using the powder mixed electric discharge machining (PMEDM) process has gained a lot of research interest in recent few years. The present paper investigates the material transfer from the powder suspended in dielectric, electrode and dielectric material for enhancing the surface properties measured in terms of the microhardness of the machined surface for two kinds of die steels (H11 and H13). Four different powder materials aluminium, copper, graphite and tungsten were mixed with dielectric during machining with three different dielectric materials namely kerosene, EDM oil and refined mineral oil. Other process parameters were varied at suitable levels. Maximum increase in microhardness was observed with addition of tungsten powder and with tungsten-copper electrode even at lower current. Current significantly affected the transfer mechanism of material on the machined surface but was dwarfed by the very significant affect of powder which had the largest contribution. A relative comparison of microhardness between deposited and non-deposited regions showed an increase of 37% for H11 and 56% for H13 due to addition of powder. The photomicrographs of the machined surface also supported the material transfer from powder, electrode as well as dielectric forming compounds that suitably improve the surface properties of H11 and H13 die steel.

Abstract: Diffusion boride layer has been produced on the surface of a hot work tool steel. The microstructure and elemental spectra as well as depth profiles of the elements in the boride layer have been studied by scanning electron microscopy, X-ray diffraction analysis and energy dispersive X-ray spectrometry. Micro-hardness measurement was carried out using the Vickers micro-hardness test. The results showed that the boride layer is formed by boron compound Fe2B. Additionally, boron carbide B4C has been revealed embedded in the bulk of the boride layer.