Papers by Keyword: Disk Grinding

Abstract: In order to further reduce sensitivity to misalignments not only double crowned pinion but also profile and longitudinal geometry modified face gear have been studied. The profile geometry modification were realized by application of rack cutters, and applied parabolic motion of the center of grinding disk for the pinion and face gear longitudinal crowning. Tooth contact analysis (TAC) and Load Tooth contact analysis (LTCA) have been performed to simulate the meshing and contact of double-crowned face gear driver. The further avoidance of edge contact in presence of big magnitude misalignment was illustrated with numerical examples.

Abstract: The state of the surface, whatever the metal or alloy used is of paramount importance. Hand disc grinding operation is difficult to master in terms of results on the surface due to its manual nature. From this, comes the great importance to the mastery of the consequences induced by this abrasive process. A previous experimental study on hand disc grinding revealed several consequences on the surface integrity in terms of residual stresses, micro-hardness, hardening of the material etc. Numerical simulation can be a good way to prevent manufacturers of very time consuming experiments for the prediction of residual stresses due to grinding. The purpose of this study is to predict the consequences in terms of induced temperature fields and the state of residual stresses. The action of the disk-grinding wheel on the Workpiece is modeled by a moving heat flux on top of the part surface. All the difficulties lie in the quantification of the heat flux and more precisely in the heat flux density that gives the way the thermal load is distributed in the contact disk grinding/workpiece area. In this paper, an original analytical model for the determination of the heat flux density has been developed. For each step, the thermo-mechanical calculation is performed. Finally, the distribution of temperature and residual stresses will be carried out with the FE software SYSWELD 2010®.