Papers by Keyword: Dynamic Materials Model

Abstract: In order to investigate the thermal forming behavior of as-cast 42CrMo steel, the isothermal compression tests were performed on a Gleeble-1500D thermal mechanical simulator in the deformation temperature ranging from 850 to 1150°C with an interval of 100°C, the strain rate ranging from 0.05 to 5s^-1 and the height reduction of 60%. On the basis of the flow stress data, dynamic materials model (DMM) and Prasad's instability criterion, the processing maps for as-cast 42CrMo steel were constructed at the strains of 0.4 and 0.6. The safe and unsafe areas and the corresponding deformation regimes were predicted during hot working, which are verified through the microstructure observation. The results indicate that the safe zones in the temperature range of 850~1150°C and strain rate of 0.05~0.35s^-1, which exhibit the dynamic recovery and recrystallization. However, the flow instability domains are in the domain of deformation temperatures 850~1150°C and strain rate higher than 0.35s^-1. Typical microstructure of instability is cracking, which should be avoided so as to obtain desired mechanical properties in hot processing. Finally, the forging parameters were predicted and optimized accurately by the processing maps, the temperature range of 1050~1150°C and strain rate of 0.05~0.1s^-1 were recommended as the optimum deformation conditions for hot processing of as-cast 42CrMo steel.

Abstract: The hot deformation behavior of a high strength low alloy (HSLA) steel for construction application under hot working conditions in the temperature range of 900 to 1100 and strain rate range from 0.1 to 10 s^-1 has been studied by performing a series of hot compression tests. The dynamic materials model has been employed for developing the processing maps, which show variation of the efficiency of power dissipation with temperature and strain rate. Also the Kumars model has been used for developing the instability map, which shows variation of the instability for plastic deformation with temperature and strain rate. The efficiency of power dissipation increased with decreasing strain rate and increasing temperature. High efficiency of power dissipation over 20 % was obtained at a finite strain level of 0.3 under the conditions of strain rate lower than 1 s^-1 and temperature higher than 1050. Plastic instability was expected in the regime of temperatures lower than 1000°C and strain rate lower than 0.3 s^-1.

Abstract: The process design of profile ring rolling for a large-scale turbine diaphragm was made using the calculation method and three dimensional finite element method (FEM). The design criteria are to achieve uniform distributions of strain and temperature, and defect-free profiled ring products. Based on the compression test results of the low alloy steel, deformation processing map was generated using the combination of the dynamic materials model (DMM) and stable or unstable forming criteria. The processing map was used to determine the optimum ring rolling temperature and feed rate of the mandrel. FEM analysis was simulated to predict the formation of rolling defects and deformed shape in the profile ring rolled diaphragm product. Finally, optimum process design to obtain a sound large-scale turbine diaphragm without forming defects was suggested and its validation was made by the comparison between the experimental data and FE analysis results.

Abstract: The formability of several Zr-based bulk metallic glasses in the supercooled liquid region has been estimated. Using the data obtained from compression tests, normalized processing maps based on a dynamic materials model (DMM) have been constructed to evaluate feasible forming conditions. Laboratory-scale hot extrusion of the Zr44Ti11Cu9.8Ni10.2Be25 BMG has also been carried out to clarify the effectiveness of the normalized processing maps established in this study. The influence of thermal properties and microstructural differences on the formability of BMGs is interpreted in terms of a normalized temperature within the supercooled liquid region.

Abstract: High-temperature deformation behavior and microstructural evolution process of ELI Ti-6Al-4V alloy having martensite microstructure were investigated with the variation of strain, strain rate and temperature. A series of hot compression tests was carried out isothermally for martensite microstructure at the true strain range of 0.6 to 1.4, strain rate range of 10-3 s-1 to 1 s-1 and temperature range of 700 oC to 950 oC. The processing maps for martensite microstructures were constructed on the basis of dynamic materials model (DMM). At the strain rate higher than 10-2 s-1 and the temperature lower than 750 oC regions of flow instability such as adiabatic shear band and micro-cracking were observed. Also, after imposing an effective strain of ≈ 1.4, deformed microstructure showed the significant kinking/bending behavior of lamellae resulting in the dynamic globularization associated with the fragmentation of beta-phase. The effects of strain, strain rate and temperature for dynamic globularization were discussed based on the microstructure and efficiency of power dissipation.

Abstract: The formability of a Zr41.2Ti13.8Cu12.5Ni10Be22.5 bulk metallic glass has been investigated in the present study in relation to the heating rate. A series of extrusion tests after rapid heating has been performed in a laboratory scale together with sheet forming tests after slow heating for comparison purpose. The basic processing map based on dynamic materials model (DMM) and compression test data has been utilized to evaluate feasible forming conditions. The macroscopic formability, classified by fully formed, partially formed or a catastrophic fracture, is found to have a good correspondence with the iso-efficiency contour in the processing map. The region of high power dissipation efficiencies with η>0.8 is found to be broaden by avoiding crystallization events due to reduced exposure time in extrusion process with a faster heating rate.