Papers by Keyword: Electron Backscatter Diffraction (EBSD)

Abstract: Austenitic steels can exhibit a complex transformation sequence during deformation. Indeed, the austenitic phase transforms first into bands of ε (HCP) martensite. This transformation is then followed by the formation of α’ (BCC) martensite. In this study, the crystallography of the transformation together with the occurrence of variant selection is studied at the scale of individual austenite grains. About ten prior austenite grains deformed at different strain levels in uniaxial tension were analysed by means of EBSD techniques. One of the classical approaches to predict the variant selection phenomenon is based on the calculation of the interaction energy between the macroscopic stress and the shape deformation associated with the formation of the product phase. The formation of the α’ variants was observed to lead to a very strong variant selection that cannot be fully explained by energetic criterion. It is suggested that the crystallography of the transformation sequence can account for the unexpected variants.

Abstract: Composite materials and micro- and macrostructure designs have been the focus of numerous scientific studies over the past few years according to their crashworthiness [1-3]. Crashworthiness is concerned with the absorption of energy through controlled failure mechanisms and modes that enable a defined load profile during energy absorption [4]. Cellular materials, such as metal foams, are materials which display a unique combination of physical and mechanical properties, e.g. for crash box applications. The defining characteristic of metal foams is a very high porosity, typically in the range of 70 to 90 vol. %. In principle, cellular metals can be manufactured from gas, liquid or solid phases and currently the most advanced methods involve melt-metallurgical processes [5]. Several groups have produced foam structures by using hollow spheres to form the cells of the material [5, 6]. These materials exhibited plateau stresses of 5 MPa and 23 MPa respectively, with volume specific energy absorptions SEA of 2 MJ/m³ and 10 MJ/m³ respectively, up to 50 % strain [6, 7]. By combining ceramics with ductile metals, failure-tolerant metal matrix composites (MMCs) can be created. With regard to application of the MMCs as wear resistant materials in metal forming tools a prolongation of the life time and the resultant reduced equipment downtimes have been achieved by active steel infiltrating of porous zirconia structures with the aid of Ti as activator [8]. A very promising approach concerning zirconia/steel - composite materials with superior mechanical properties has been demonstrated by Guo et al. using a low-alloyed TRIP steel in combination with an Y-PSZ – ceramic [9, 10]. In a previous study honeycomb structures were formed from composites of high-alloyed austenitic stainless TRIP-steel AISI 304 with Mg-PSZ with different mixing proportions due to ceramic extrusion at room temperature and sintering at 1350 °C for 2 h in an 99.9 % Argon atmosphere [11]. One of the most promising manufacturing route to produce open cell composite foams is based on the patent of Schwartzwalder [12] by the replication method using polyurethane sponge as a template. The polymer foam is impregnated in a powder slurry (this first coating contributes as an adhesive porous layer for further coating processes), the ceramic slurry is squeezed out of the functional pores and cold spray coatings are applied in order to eliminate defects out of the squeezing process and reach the critical wall thickness for acceptable mechanical properties. In [13] the authors reported about foams with 90 Vol% high alloyed TRIP-steel and 10 Vol% Mg-PSZ. Up to 50 % compressive strain a remarkable enhancement of the SEA was observed in comparison to comparable structures with TRIP-steel only.

Abstract: Effects of transformation temperature on variant grouping tendency of bainitic ferrite in a low carbon low alloy steel transformed isothermally are investigated by means of electron backscatter diffraction analysis. Baintic variants of Kurdjumov-Sachs (K-S) orientation relationship belonging to the same Bain correspondence tend to form adjacently in the bainite structure formed at 823K, while the K-S variants sharing the same close-packed plane parallel relation form adjacently in the bainite structure formed at 723K and lath martensite formed by quenching.

Abstract: We propose to reconstruct the g orientation maps from the α maps inherited by the bainitic or martensitic γ→α phase transformation. Our approach comprises two main steps (1) identification of reliable fractions of parent grains – each γ fraction is determined from neighbouring variants related to a unique γ orientation with a low tolerance angle; (2) expansion of these fractions by collecting adjacent variants being in orientation relation (OR) with the calculated g orientation - using a higher tolerance around the strict OR. Moreover, this fully automated g map reconstruction is further improved by an additional semi-automated analysis of α/γ maps. This reconstruction procedure was applied to the α microtexture of bainitic steels. The reliability of the calculations was checked by comparing each γ grain orientation and their corresponding α variants. The results show that even with a large spread around OR, the shape and orientation of most of the γ grains are accurately calculated.

Abstract: At different temperatures ranging from ‑60°C to 200°C a cast CrMnNi-TRIP steel was deformed by uniaxial tension. The resulting microstructure was investigated using XRD, EBSD and LOM. The correlation of the phase transformation with the deformation temperature was examined. Depending on temperature, a transition in the deformation mechanisms was observed. Starting with the generation of deformation bands, accompanied by martensitic phase transformation, followed by twinning, the deformation mechanism turned to conventional dislocation glide with raising temperature. Between -60°C and 20°C the TRIP (TRansformation Induced Plasticity)-effect is the dominating deformation mechanism, whereas between 20°C and 200°C the TWIP (Twinning induced plasticity) effect is observed. The geometrical arrangement of martensite within the microstructure is considered within this study. The amount of α'-martensite is mainly responsible for the hardening rate and the resulting mechanical properties.

Abstract: A 0.79C-1.5Si-1.98Mn-0.98Cr-0.24Mo-1.06Al-1.58Co (wt%) steel was isothermally heat treated at 200°C for 10 days to form a nano-scale bainitic microstructure consisting of nanobainitic ferrite laths with high dislocation density and retained austenite films. The crystallographic analysis using TEM and EBSD revealed that the bainitic ferrite laths are close to the Nishiyama-Wassermann orientation relationship with the parent austenite. There was only one type of packet identified in a given transformed austenite grain. Each packet consisted of two different blocks having variants with the same habit plane, but different crystallographic orientations. The presence of fine C-rich clusters and Fe-C carbides with a wide range of compositions in bainitic ferrite was revealed by Three-dimensional Atom Probe Tomography (APT). The high carbon content of bainitic ferrite compared to the para-equilibrium level of carbon in ferrite, absence of segregation of carbon to the austenite/bainitic ferrite interface and absence of partitioning of substitutional elements between the retained austenite and bainitic ferrite were also found using APT.

Abstract: Demands for medium carbon steels with high strength used for forging parts in automobile have been increasing. V addition to such steels leads to interphase boundary precipitation (IBP) of VC and thus an increase of strength. However, mechanism and strengthening effect of IBP have not been clarified in detail. In this study, precipitation of VC accompanying ferrite and pearlite transformations and its effect on hardness have been examined in medium carbon steels microalloyed with 0.3%V. Specimens transformed in a temperature range between 873 and 973K consist of pearlite and small amount of proeutectoid ferrite. Hardness increase by the V addition becomes larger by lowering transformation temperature at these temperatures. Meanwhile the alloying effect of V on the hardness remarkably decreases at 823K where bainite transformation takes place partly. TEM characterization has revealed that VC are precipitated in both of proeutectoid and pearlitic ferrites in the manner of fine rows parallel to the austenite / ferrite interphase boundary. The size of VC decreases and its number density increases by lowering transformation temperature, corresponding to the larger hardness increase. Orientation relationship analyses between ferrite and austenite in the V-added specimen based of EBSD measurements reveals that proeutectoid ferrite grows preferentially towards an austenite grain with which ferrite does not hold a specific orientation relationship, indicating that classical ledge mechanism does not play a role for interphase boundary precipitation of VC in this alloy.

Abstract: Mg-Li based alloy, namely Mg-9%Li-5%Al-3%Sn-1%Zn (LATZ9531) was cast and consequently hot rolled at ~573K. In the present study, as cast and hot rolled structural features has been investigated by scanning electron microscope and electron back scattered diffraction (EBSD). Phase analysis revealed presence of major Mg-rich α-phase and Li-rich β-phase. Significant crystallographic texture evolution due to conventional hot rolling process was observed due to the increased activity of the non-basal slip mode.

Abstract: The formation of deformation-induced shear bands plays an important role for the room temperature deformation of both, Mg and Mg-Y alloys, but the formation and structure of shear bands is distinctively different in the two materials. Due to limited deformation modes in pure Mg, the strain is localized in few shear bands leading to an early failure of the material during cold deformation. Contrarily, Mg-RE (RE: rare earth) alloys exhibit a high density of homogeneously distributed local shear bands during deformation at room temperature. A study of the microstructure of the shear bands by electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM) at different strains was performed. These investigations give insight into the formation of shear bands and their effects on the mechanical behaviour of pure Mg and Mg-3Y. Since in pure Mg mainly extension twinning and basal <a> dislocation slip are active, high stress fields at grain resp. twin boundaries in shear bands effect fast growth of the shear bands. In Mg-RE alloys additionally contraction and secondary twinning and pyramidal <c+a> dislocation slip are active leading to the formation of microscopic shear bands which are limited to the boundary between two grains. The effects of shear bands on the mechanical behaviour of pure Mg and Mg-RE alloys are discussed with respect to their formation and growth.

Abstract: The microstructure, fatigue crack growth behaviour and hardness of ultra fine grained 6061 aluminium alloy obtained by equal angle channel processing was studied. ECAP resulted in significant grain refinement down to the sub micron level and corresponding increase in hardness. Results point to a similar fatigue threshold stress intensity range and fatigue crack growth rates for 1, 2, 4 and 6 passes of ECAP.