Authors: Ajay Kumar, Abhishek Singh
Abstract: In the present experimental research work hybrid composite is manufactured using hand lay-up technique, taking epoxy resin as matrix material and stainless-steel wire mesh along with alkaline treated and untreated pineapple leaf fiber as reinforcement. Mechanical characterization such as tensile, flexural, hardness and water absorption test were performed on the samples of developed composites as per ASTM standards. Mechanical characterization revealed that treatment of fiber is having significant effect on mechanical properties. Tensile strength and flexural strength of treated fiber reinforced composite is 132.12 % and 109.98% respectively higher than untreated fiber reinforced composite. Inclusion of wire mesh along with fiber enhanced the tensile strength by 11.22% whereas bending strength decreases by 8%. Analysis of fractured surfaces using scanning electron microscope revealed there is a lack of bonding between wire mesh and epoxy resin. Water absorption test revealed that treated fiber reinforced composite is having the least water absorption capacity of 6.63 %, wire mesh included composite is having water absorption capacity of 6.96 % and untreated fiber reinforced composite is having the highest water absorption capacity of 8.7 %.
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Authors: Ganta Suresh, T. Vinod Kumar, Eriki Ananda Kumar
Abstract: Alloy material testing for stable the properties of Vortex tube and corrosion resistance, this research for specially for fabrication of Vortex tube and also in future may supplier will ask the properties and testing evidence we are going to provide week wise testing schedule. Microbial Influenced Corrosion (MIC) is a type of corrosion that happened on a metal's surface under the seawater. MIC occurs due to the colonization of microorganism on the surface, these microorganisms may be fungus, bacteria or algae. In this paper the E. Coli bacteria are used to investigate the MIC on metal sample of vortex chamber. A metal sample of vortex tube which is stainless steel is coated with different coating such as alocit, rubber, epoxy, and graphene. The samples for vortex tube with different coating are tested to find out the best one which can resist MIC better than the others. There are different tests carried out; wet and dry test, atmospheric test. To find the corrosion progress the weight loss and corrosion rate is found in the sample material to apply vortex tube. The hardness of the coating is done to find the best one. The optical microscope is used to understand the corrosion progress in the metal surfaces and for the hardness test. The result analyzed shows that graphene is the best coating because of its excellent properties in resisting and preventing MIC corrosion of vortex tube is a non-conventional cooling device, having no moving parts which will produce cold air and hot air from the source of compressed air without effecting the environment when a high-pressure air is tangentially injected into the vortex chamber, a strong vortex flow will be created which will be split into two air streams. Beyond that, the improvement in energy separation is minor, and Vortex Tube performance begins to deteriorate as shock waves form outside the nozzle. Without any moving parts or chemical reactions, a vortex tube (VT) can generate hot and cold streams from a single pressurised room temperature fluid.
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Authors: S.D. Sathishkumar
Abstract: This research work aims to perform a comparative study on the effect of fiber orientation distribution (FOD) on the mechanical properties of composite laminates for aircraft and automobile structure. The objective of this project works is to use an analysis method to study the effect of significant parameters namely, with and without orientation on the glass fibre epoxy composites. The experimental work is used to investigate the mechanical behavior and to examine the properties with respect to fibre orientation on the composite laminates. The glass fibre orientation characteristics for the composite laminates is considered since they affect the strength of the specimen laminates. In this connection, the specimens were fabricated with different orientations and undergone for mechanical testing like tensile, compression and impact tests with Data Acquisition System. The experimental results indicate that the specimens with orientation provide more strength, high stiffness and good toughness than the normal specimens without orientation.
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Authors: Sugiman Sugiman, Didin Rizaldi, Salman Salman, Buan Anshari
Abstract: The present work investigates the effect of surface treatment of ground tire rubber (GTR) waste on the tensile properties of GTR /epoxy composites. The GTR was treated using 10 wt% alkali solution and 1 wt% stearic acid in acetone. It was found that the treated GTR decreased the tensile strength, about 4.8 and 2.9% for NaOH-and stearic acid-treated GTR, respectively, compared to the untreated GTR. Nevertheless, the treated rubber increased the elastic modulus of the epoxy composites, about 5.2 and 9.3% for the NaOH-and stearic acid-treated GTR, respectively, compared to the untreated GTR. The strain at break and the absorbed energy of the treated GTR/epoxy composites were lower than the untreated GTR, consistent with the increase of elastic modulus for the treated GTR. Scanning electron microscopy revealed that the bonding of the stearic acid-treated GTR-matrix was good, indicating better interfacial strength than the untreated and alkali-treated GTR-epoxy matrix.
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Authors: Jalal Chafiq, Mohamed Ait El Fqih, Ilham Ouchte
Abstract: The thermomechanical behavior of glass fiberreinforced polymer (GFRP) composite was studied. The thermal characteristics and the mechanical properties are determined over a temperature range from ambient to 60°C. The calcium carbonate filler of the amount 15% of the weight of the resin have been used in order to improve the mechanical proprieties and attempt to observe the possibility of replacement a part of expensive resin by cheap filler. The loading speed refers to the crosshead velocity, which has direct Proportionality with strain rate. After the specimens are exposed to temperatures ranging from 20 , 40 to 60 , the results show a greater elongation indicate a greater ductility that explain we improved the tenacity of specimens, Especially for temperature 60, this propriety is more suitable for vehicle industry. Results in terms of simulation using a code program (Abaqus) are presented, The Johnson–Cook (JC) model was chosen as the constitutive model and then the finite element solutions were compared to the experimental results. A good agreement of the numerical curves with the target loading curves was found.
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Authors: N. Karthi, D. Balaji, N. Vignesh Kumar, L. Feroz Ali, D. Abilash, S. Akash, G. Gajendran
Abstract: Researchers are envisaging in the replacement of the metal and its alloys with natural materials for its superior availability and inferior cost. Although the natural fibers are available in abundant, the issue is their strength and thermal property which are considerably lower than conventional materials. This inferior property lieu put aside of using it for many applications. In order to overcome that the natural materials are hybridized to obtain the combined properties of individual materials. In the current work, natural fibers like hemp, banana and bamboo fibers were reinforced in epoxy resin and their mechanical and water absorption properties were evaluated. Main application considered now are in external casing for many devices like motors, generators and so on wherein the material should capable to work with the moisture along with mechanical strength. The material is developed specifically for this external application with relevant test like absorption of moisture and mechanical tests. It could be noted from the results that a tensile strength, flexural strength, impact strength and inter-laminar shear strength of 35.51 MPa, 96.99 MPa, 4.86 J and 3.6 MPa respectively has been obtained for sample with 30 % hemp fibers. Alongside, minimum voids and water absorption were obtained for the same composite configuration. These test reveals that these variants could effectively replaces the external metal casing in harsh environment
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Authors: Radek Hermann, Jana Majerová, Rostislav Drochytka, Petr Figala
Abstract: This paper deals with the problematics of polymer repair and adhesive mortars. In this study, the vinyl ester and epoxy resins filled with siliceous filler are used. This paper studies physical-mechanical properties and chemical resistance of developed mortars. The compressive strength, flexural strength and visual evaluation of reaction and degradation of polymer mortars in presence of common acids, alkalis and other compounds are compared. The results show, the amine-based epoxy mortar can withstand against a large variety of solutions, but the overall chemical resistance of vinyl ester mortar is higher.
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Authors: Karjala Santhosh Priya, K.R. Vijaya Kumar, G. Suresh, R. Ganesamoorthy, Rajesh Ravi, C.M. Meenakshi
Abstract: Conventional steel springs have gradually been replaced with composite materials due to their inherit properties like high strength-to-weight ratio, relatively inexpensive ratio, and resistance against corrosion. Also, fiberglass reinforced plastic usages and its implementation is subjected in variety of fields such as vehicle and locomotive bogies, heavy commercial vehicles like vans and trucks. The current study looks at a composite material that can be used in the composite leaf spring suspension system. In this particular research, several blends of interpenetrating polymer networks (IPNs) have been used as the matrix material with the reinforcement of E-Glass fiber. The implemented combination blends are epoxy with polyurethane (EP), vinyl ester with polyurethane (VP) and epoxy and vinyl ester (EV). However, this research work also examines the characterisation and physical properties of the composite material leaf spring (CMLS) in narrow manner. Consecutively, tests were carried out for three types of composites by varying the various blend ratios of IPNs with the standard reinforcement of E-Glass fiber. Besides, to evaluate and compare their individual uniqueness, their physical characteristics tests like compression test, hardness test, tension and cyclic load parameters are found and their corresponding results were compared with each other.
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Authors: V.L. Janerikther L. Vasquez, Jefte E. Dela Rosa, Ian Francis C. Lim, Jeremiah C. Millare
Abstract: Self-healing composites are smart materials that can be fabricated through the dispersion of tubular nanofillers loaded with appropriate healing agents in a polymeric matrix. In this study, polysulfone (PSf) containing epoxy-loaded halloysite nanotubes (e-HNTs) were successfully fabricated via non-induced phase separation (NIPS) method at varying concentrations. Fourier Transform Spectroscopy (FTIR) analysis showed that epoxy (healing agent) and amine (hardener) were successfully loaded into the lumen of the HNT through the observed functional groups of the epoxy system along the HNT spectrum. The tensile strength of the loaded membranes compared to their unloaded counterpart slightly decreased due to the possible embrittlement of the unreacted epoxy. However, the membranes with epoxy-loaded HNTs garnered lower wettability on average due to the hydrophobic character of the epoxy system, which is a preferable trait for smart coatings. The self-healing capability of the membranes with 5% filler (loaded and unloaded) was investigated by scratch test and Scanning Electron Microscopy (SEM). The result revealed a high tendency of healing for the epoxy-infused nanocomposite film.
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Authors: Ida Bagus Putu Purwadnyana, Tjokorda Gde Tirta Nindhia, I Wayan Surata, I Wayan Bandem Adnyana, Mohd Yazid Yahya, Elammaran Jayamani
Abstract: In this work the composite made from epoxy resin as a matrix and natural fiber of Cordyline australis was used as reinforcement. The fiber was prepared from the process of water retting in fresh water for 1 weeks followed by drying. The final process was soaked in sea water to understand the effect of soaked in sea water to the adhesion of the fiber and matrix. The fiber was immersed in 5 hour and also 7 hours in sea water to be compared with the fiber that is was not immersed in sea water. The curing process also consist of 2 variation processes namely hand layup and vacuum pressure. The tensile test is conducted to investigate the final product of composite. It is found that the vacuum process resulting better tensile strength (34.610 MPa) in the sample of epoxy without fiber reinforcement (19.818 MPa for hand layup). In general for composite that are made with fiber without immersion in sea water, the tensile strength for the hand layup increase with addition of fiber fraction. In the other hand the tensile strength is decrease with addition of fiber fraction for vacuum process. For the fiber reinforcement, the hand layup resulting in better reinforcement comparing the vacuum process. .
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