Papers by Keyword: Failure Assessment Diagram

Abstract: The strain-based failure assessment diagram (SB-FAD) has been developed to predict failure due to high plastic strains. This paper validates the SB-FAD by finite element results for high strength pipeline steel (X80, X80HD, and X90) with four representative specimens (CT, CCP, DECP, and SCEP) of different crack sizes, respectively. The influence of material properties, geometries and crack sizes on failure assessment curves were compared and analyzed. Meanwhile, the modified Option-1 curve of SB-FAD is given in this paper. The results showed that the modified Option-1 curve of SB-FAD is more accurate when the value of abscissais Dr small and more conservative when the value of abscissa Dr is large.

Abstract: Based on the shortcomings of traditional probabilistic assessment methods, an improved probabilistic safety assessment method was proposed, which used Latin hypercube sampling, considered the change process about fatigue crack propagation, as well as the effect of random variables on the failure assessment curve. The paper also analyzed the specific example with this method. The results showed that this method was simpler and more effective, which had some value of applications in engineering.

Abstract: A new failure assessment curve of pipeline containing crack is provided in this paper. The new failure assessment curve is based on the J integral calculation method of the effective remote stress, and it is as simple as the R6 option 2. The result of the new failure assessment curve is as accurate as the result of the curve based on strict J integral. Moreover, the new failure assessment curve could be used for any stress-strain relationship material, including Ramborg-Osgood (R-O) material and non-R-O materials under monotonic increasing loading, such as long plastic yield plateau steel. The new failure assessment curve is applied to a case that came from the three pipes burst in a proof test of an oil pipeline. Comparison with the result in the proof test shows the result of the new failure curve presented in this paper is accurate.

Abstract: A detailed elastic-plastic analysis on different semi-elliptical surface crack geometries under uniaxial and biaxial load was conducted using 3D finite element analysis for pipeline steel X100. After quantitating fracture driving force J-integral and plastic yielding load, the effects of biaxial load and crack geometry were investigated by using the Option 3 of R6 failure assessment diagram approach for the surface cracks with the different crack sizes ( aspect ratios c/a = 1, 1.5 and 3 ) and the various biaxial loading ratios λ from -1 to 2. And three option curves of the R6 assessment were compared to evaluate the applicability of R6 assessment method for the X100 steel.

Abstract: In this study, elastic-plastic stress and strain fields were analyzed on hole-edge cracks in an aluminum alloy plate under the biaxial load. And the effects of the load parallel to the crack face on failure parameters were discussed. By quantifying the effects of the crack size and the loading mode on the crack propagation driving force, J integral, and the plastic limit load, the corresponding failure assessment curves of the hole-edge cracked plate were established with the new R6 failure assessment diagram (FAD) method. The result shows that the transverse load has a larger effect on the failure assessment curve than crack length does, the safety zone of the failure assessment diagram gradually becomes smaller while transverse loading stress changes from tensile condition to compressed. Especially, when the transverse load acts as pressure, the Option 3 failure assessment diagram results to a smaller safety zone than the Option 1 failure assessment diagram does.

Abstract: In this paper, advanced numerical simulations of curved crack growth in the case of mul­tiple crack systems in combination with the analysis of the plastic limit load by the lower bound theorem of plasticity are presented. In order to take additionally initiated cracks during the crack growth process into account, the numerical simulation algorithm has been extended by using the Smith-Watson-Topper (SWT) parameter in combination with a linear fatigue damage accumula­tion.

Abstract: This paper studied the assessment method for welding residual stress effects and constraint loss effects on brittle fracture of structural component subjected to membrane stress. The methodology of CTOD fracture toughness correction for welded joints is proposed from lower to upper ductile-brittle transition temperature region. The methodology is based on the tensile plastic zone size criterion and the equivalent CTOD ratio derived from the Weibull stress criterion. It has been found that the proposed methodology has given the reasonable fracture assessment results.

Abstract: In this paper a higher order crack path simulation algorithm for multiple interacting cracks is presented using piecewise parabolic curved increments including the consideration of the plastic limit loads. For this reason, the program PCCS-2D has been extended to analyse the crack growth and the plastic limit load for each crack propagation step in a fully automatic simulation. The proposed solution algorithm provides a powerful tool for flaw assessment with the FAD proce¬dure in combination with a numerical crack path simulation. Several numerical examples are pre¬sented to show the accuracy and the efficiency of the crack path simulation including the analysis of the plastic limit loads

Abstract: The reliability estimation of pipeline is performed in accordance with the probabilistic methods such as the FORM (first order reliability method) and the SORM (second order reliability method). A limit state function has been formulated with help of the FAD (failure assessment diagram). Various types of distribution of random variables are assumed to investigate its effect on the failure probability. It is noted that the failure probability increases with the increase of the dent depth, the operating pressure and the outside radius, and the decrease of the wall thickness. Furthermore it is found that the failure probability for the random variables having the Weibull distribution is larger than those of the normal and the lognormal distributions.

Abstract: For accurate failure assessment, a second parameter like T-stress describing the constraint is needed in addition to the single parameter J-integral. In this work, selecting the structures of surface-cracked plate and pipe, we perform line-spring finite element modeling, and accompanying elastic-plastic finite element analyses. We then present a framework, which includes the constraint effects in the R6 FAD approach for failure assessment of cracked-structures.