Papers by Keyword: Fatigue Life Improvement

Abstract: The Deep Surface Rolling (DSR) technology can substantially increase the fatigue life of metallic materials due to the introduction of deep compressive residual stresses in the material surface. These beneficial compressive residual stresses can be achieved up to a depth of 1 mm. The DSR technology also produces a good surface finish unlike bead peening technology. In this study, the main objectives were: (1) to study the feasibility of DSR for fatigue life improvement of high strength aluminium alloy (7075-T651) repaired with laser cladding technology, and (2) to investigate the effect of thermal stressing on the fatigue life improvement of DSR. Previously published results have shown that post-heat treatment of laser clad high strength Al alloy coupons improved their fatigue life. The experimental results in this paper show that the fatigue life was substantially increased using the DSR technique on laser clad 7075-T6 aluminium alloy compared to laser cladding alone and laser cladding followed by post heat treatment.

Abstract: Mechanical post treatments for welded structures have been applied in various industrial fields and, in most cases, have been found to cause substantial increase in their fatigue strength. These methods, generally, consist of the modification of weld toe geometry and the introduction of compressive residual stresses. In hammer peening, the weld profile is modified due to removal or reduction of minute crack-like flaws; compressive residual stresses are also induced by repeated hammering of the weld toe region with blunt-nosed chisel. In this study, a hammer peening procedure, using commercial pneumatic chipping hammer, was developed; a quantitative measure of fatigue strength improvement was performed. The fatigue life of hammer-peened specimen was prolonged by approximately 10 times in
S=240MPa, and was doubled for the as-welded specimen.