Papers by Keyword: Feed Rate Control

Abstract: According to the requirements of high-speed machining, the feed rate control algorithm based on the acceleration-deceleration control and dynamics conditions is proposed. This algorithm not only satisfies the continuity of displacement, feed rate, acceleration and jerk of the feed movement, but also meets the dynamics condition of high-speed machining. Furthermore, the algorithm is applied to NURBS curve interpolation and optimizes the acceleration-deceleration intervals. At last, the algorithm is verified by simulation. This interpolation algorithm of feed rate control reduces the impact, machine vibration of feed, and improves the surface accuracy and quality of high-speed machining.

Abstract: In this study, an approach by the feed rate control was applied for the improvement of form accuracy in the micro end milling process. In this approach called adaptive control constraint, the feed rate is controlled so that the cutting load is constantly kept and the deflection of tool does not occur. However, this method is not always effective in the micro cutting process that the influence of size effect cannot ignore. Therefore, the relationship between the cutting conditions and the form error in the micro end milling is experimentally investigated. The experiments on the machining of metal mold steel with the micro end mill are carried out and the formulation as function of the cutting conditions and the form error is identified by means of regression analysis. The performance of the feed rate control was validated based on experimental results. As the result, it was confirmed that the form accuracy was improved.