Papers by Keyword: Finite Element Method Simulation

Abstract: Digital Image Correlation (DIC) has become more and more important in the field of material characterization and research, especially for strongly anisotropic fiber reinforced materials. Its big advantage over the conventional methods like strain gauges or point based video-extensometers is the full field strain and displacement measurement and the ability to analyze three-dimensional displacements. Although theoretically, the concept of the DIC as a pure image-based method allows it to work on every imaginable scale, its main field of application is in the range, where the region of interest (ROI) has a size between 10 −2 m to 10 −1 m. In this case, imaging is accomplished with the use of high-resolution black and white digital cameras. This work is focused on a smaller scale with ROI sizes between 10 −4 m to 10 −3 m, where a digital microscope is used to create the images. The innovative idea behind this work is using the natural surface structure of a polished carbon fiber reinforced Polyamide-6 sample, produced by automated fiber placement, as a statistical pattern instead of the usual speckle pattern applied to the area to be investigated. This way the stress and strain distributionin different regions of the investigated sample area can be evaluated and displayed, while the sample is exposed to an increasing mechanical load in form of a three-point bending test. The resulting strain and displacement fields are compared to finite element modeling of the ROI. To provide an accurate model, the image of the sample is first segmented into fiber, matrix and voids using “Trainable Weka Segmentation” and the resulting phases mapped with the corresponding material properties. To compute the resulting strains in the sample, the measured displacements from the DIC on the edges of the ROI were used as boundary conditions for the simulation. Simulation and experimental results clearly point out the inhomogeneity of the strain field in these samples. Due to the presence of fiber rovings and the presence of voids, local strain values exceed the global average by up to 4 %.

Abstract: In this study AZ31 sheet with a thickness of 1.2mm and diameter of 52mm was simulated to press into a dish by a finite element method(FEM) software, which to obtain better processing of plastics forming of magnesium alloy by varying die parameters. In order to find the way of development on drawing property and to formulate the rational stamping processing, simulations have been applied on the maximum principal stress various with round radius of dent die and round radius of punch and die gap. Simulation results show that: to obtain a dish of 29mm diameter, a sheet of AZ31 magnesium with a thickness of 1.2mm and diameter of 52mm has been drawn, the fracture occurring at the corner of dish wall bottom. the ability of drawing varies with the round radius of dent die, which better radius is 3.8 mm. In the same way better round radius of punch is 3.0 mm, while better half gap is 1.8mm. Experiments also show that high diameter ratio has been increased with the various of die parameters and forming ability of material has been developed. It is reliable of simulation of finite element method.

Abstract: This article reports on two models for the shape memory effect and explains, how they are implemented in a finite element method program. The first model uses a phenomenological approach. For the example of a microgripper, the performance prediction of real actuators made of polycrystalline materials is demonstrated. In the second model, the martensite-austenite phase transition is treated as a thermodynamically activated process. Thermodynamic laws, like e.g. the minimization of the Gibbs free energy, are used for the formulation. To simplify the model, it is primarily intended to describe the behavior of single crystals. By comparing the simulated bending characteristic of a cantilever beam with experimental data, the applicability to polycrystalline material is tested. Due to the physics based formulation, this model gives more insight into the structural processes involved. This is very useful, e.g., for physical extensions needed for the simulation of the magnetic shape memory effect. It is shown, how the model can be extended to predict the behavior of actuators made of ferromagnetic Ni-Mn-Ga single crystals in a magnetic field.

Abstract: There are many factors, such as the laser and geometrical parameters, which influence greatly on the laser bending process. So it is of great importance to determine these variables properly. Considering the relationship of material properties and temperature, a 3-D thermal-mechanical finite element analysis model for laser micro-bending of stainless steel foil is developed based on the software MSC.Marc, and the laser micro-bending process of 0.1mm thick stainless steel foil is implemented. The finite element method simulation process is integrated with the optimization software package iSIGHT through secondary development. The objective function is to realize the maximum bending angle after single laser scan, and laser power, beam diameter and scanning velocity are regarded as the design variables. The forming process is optimized by using genetic algorithm. The optimal result shows the bending angle can be got to the maximum 1.0332°when the laser power, beam diameter and scanning velocity are 32W, 0.17mm and 132mm/s respectively. The experiment results are in good agreement with optimal results.