Papers by Keyword: Fracture

Abstract: This study presents a numerical analysis of the tube expansion process by conventional tube-end forming versus single point incremental forming (SPIF) using DEFORM. The work includes the assessment of the strain paths within the principal strain space of these processes with respect to the formability limits as well as their evaluation within the equivalent strain versus stress triaxiality space. The results obtained demonstrated that the mechanics of tube flaring process in conventional and incremental forming are substantially different. This analysis of formability in the light of the accumulated equivalent strain and the average stress triaxiality allowed a better understanding of the differences between both processes in terms of the fracture limit strains.

Abstract: Brittle materials such as ceramics, glass or single-crystal silicon are extensively used for industrial applications and recently become an object of actual research due to the development of new products and technologies. In cases, where special attention is paid to the surface layer, mechanical processing with a diamond tool is of interest as one of the most efficient technology to manufacture products from brittle materials. In this paper, simulation method is presented, which allows to estimate an effect of cutting force on the size of defects zone formed in a hard brittle plate during machining. In the proposed model, there is a distinguished surface layer, which can have its own unique properties that differ from the properties of the brittle plate. In this work, the ANSYS finite element program is used to simulate the technological processes and solve the problem of stress distribution in a quasi-static formulation.

Abstract: Semi-solid 6061 aluminum alloy slurry was prepared by a graphite serpentine channel and its rheo-diecasting experiment was carried out on the slurry. The influence of pouring temperature on the microstructure evolution and mechanical properties of the rheo-diecasting were investigated. The microstructure and fracture mechanism of traditional die cast tensile specimens and rheo-diecast tensile specimens were compared and investigated. The results indicate that the microstructure of rheo-diecast tensile specimens is composed of spherical primary α-Al grains and fine secondary solidified α₂-Al grains. When the pouring temperature increased from 660 °C to 720 °C, the average equivalent grain diameter of primary α-Al grains increased from 42 μm to 58 μm, and the shape factor decreased from 0.82 to 0.73. As the pouring temperature increases, the as-cast tensile strength and elongation of tensile specimens both increase first and then decrease. When the pouring temperature was 690 °C, the best mechanical properties were obtained, with as-cast tensile strength of 142.93 MPa and as-cast elongation of 4.86%. The fracture mechanism of traditional die casting is mainly ductile fracture, and the fracture mechanism of rheo-diecasting is a mixed fracture of intergranular fracture and ductile fracture.

Abstract: The present paper deals with an analytical study of the time-dependent delamination in a multilayered inhomogeneous cantilever beam with considering of the loading history. The multilayered beam exhibits creep behaviour that is treated by using a non-linear stress-strain-time relationship. The material properties are continuously distributed along the thickness and length of the layers. The external loading is applied in steps in order to describe the loading history. The analysis reveals that during each step of the loading, the strain energy release rate increases with time. The influences of crack length and location on the time-dependent strain energy release rate are also investigated.

Abstract: The present paper analyzes the influence of creep on longitudinal fracture in continuously inhomogeneous rod of circular cross-section loaded in torsion and bending. The rod exhibits continuous material inhomogeneity in both radial and longitudinal directions. The creep is described by using non-linear time-dependent relations between the principle stresses and strains. A time-dependent solution to the strain energy release rate is derived by analyzing the complementary strain energy. The time-dependent strain energy release rate is found also by considering the energy balance for verification. The solutions are applied to perform a parametric study of the strain energy release rate under creep.

Abstract: The fracture response of macro polypropylene fiber reinforced concrete (PPFRC) and hybrid blend of macro and micro polypropylene fiber reinforced concrete (HyFRC) are evaluated at 1, 3, 7 and 28 days. There is an improvement in the early-age fracture response of HyFRC compared to PPFRC. The changing cohesive stress-crack separation relationship produced by ageing of the concrete matrix is determined from the fracture test responses. An improved early-age cohesive stress response is obtained from the hybrid blend containing micro and macro fibers. The hybrid fiber blend also has a higher tensile strength at early age when compared to an identical volume fraction of macro polypropylene fibers.

Abstract: The mechanical properties and microstructure of the A356-T6 wheel hub based on low pressure die casting-hot flow forming process were analyzed by means of optical microscopy (OM), scanning electron microscopy (SEM) and tensile tests. Results showed that the size of the eutectic region and the morphology of the Si phase were the main factors affecting the mechanical properties and fracture morphology of the wheel hub. There was a uniform distribution of eutectic area and fine Si phase morphology in the microstructure of the upper rim and lower rim, moreover, the ultimate tensile strength and yield strength of the upper rim reached 282.4MPa and 185.1MPa, respectively. The fractures were mainly composed of fine quasi-cleavage platform and dimple. The microstructure of the rim showed a long strip along the deformation direction and the eutectic structure and Si particles were uniformly distributed. Irregular polygonal eutectic regions and coarse rod-like Si particles were accumulating in the spoke, causing a serious decrease in mechanical properties, especially in the spoke center and spoke R angle.

Abstract: The main objective of this work is to highlight the influence of jute woven layer orientation on fracture parameters (energy release rate and stress intensity factor) of a polymer concrete laminate. The use of plant fibers, jute in this study, as reinforcements outside the polymer concrete, acquires mechanical properties, traction, and flexion, more than appreciable, however, other characteristics must be studied to ensure better integration on the market. The addition of plant fibers with different orientations is not without consequences on the mechanical behavior, in this case, on the resistance to cracking and its propagation. Fibered concretes have a very different behavior compared to non-fiber concretes, especially after the first cracking, where the fibers make their contribution by trying to stop the evolution and the propagation of micro-cracks within the matrix by making the concrete more ductile.

Abstract: Geometric aspects of the shear processes in hexagonal metals are analysed. They can be divided into three groups: those localized essentially between neighbouring atomic planes, occurring in narrow slabs along particular atomic planes, or covering a large crystal volume. Obviously, dislocation glide and deformation twinning are principal types of such processes. On the geometrical level, the dislocation slip as well as twin propagation are controlled by Schmid factors. Since the sample loaded by external stress can sometimes give way to fracture (cleavage) under tensile stress, it has to be also mentioned. The main aim of this work is to show only on geometrical grounds for which sample orientation which process is more likely to occur. More complex shear processes that take place during double twinning are also briefly considered. In polycrystals, the shear phenomena lead to texture formation when the processes that control the behaviour of materials may be those that act in a similar way in single crystals.

Abstract: The microstructure and mechanical properties of the ultrafine-grained Ti–50.8 at.% Ni alloy after thermal cycling treatment with the number of cycles up to 250 was investigated. A fractographic analysis of the samples after tensile tests was carried out. The fracture pattern of the alloy in the UFG state has a viscous character with microdepths on the fracture surface. The average size of microdepths decreases as the number of thermal cycles increases up to n= 250.