Papers by Keyword: Fracture Behaviour

Abstract: For forging die fracture behaviors during the actual forging process of compactor grinding tooth, the fully forging process has been simulated based on FEM. Die stress changes and distributions were analyzed in details through two related simulation processes. The maximum load acting on the die which type is ideal rigid body predicted firstly. Then, the die stress can be obtained by the elastic-plastic analysis when the die bears maximum load. Results show that Local stress concentration beyond ultimate strength of material causes the fracture of lower die.

Abstract: The microstructure as well as the local mechanical and fracture behaviour of welded joints in plastic pipes made form polyethylene and material zones outside of the welded joints have been analysed using recording microhardness testing, laser extensometry and crack resistance curve tests. In has been found that the mechanical basic properties and damage kinetics are clearly depending on the welding parameters and additional notching.

Abstract: The design of steel column base plays a very important role in steel structure design. Through large-scale analysis software ANSYS, this paper analyzes the steel column base by finite element numerical simulation analysis,and discuss the fracture behavior of steel pipe column and fillet weld in different thickness, axial compression ratio and different sectional area. The results showed that, the section of most likely break focus on the ends and in the middle of the steel pipe column and fillet weld,and with the increase of thickness, cracking capability of the steel pipe column and fillet weld first increased and then decreased, and axial compression ratio of the specimen has little effect for cracking capability,and with the increase of sectional area, the less prone to fracture of the steel pipe column and fillet weld.

Abstract: If the crystal grain size of a metal is made smaller, its strength is higher. So, many methods of grain refinement have been proposed. In this study, from the viewpoint of basic plastic working, the variations of static ultimate tensile strength and fatigue strength after the application of plastic torsional deformation on face centered cubic crystal metals, that are, aluminum and copper, were investigated. Tensile test, Vickers harness test and Rotating bending fatigue test were performed. The hardness of the materials varied from surface layer to center section in cross sectional area. In the case of aluminum, the tensile strength and fatigue limit were improved after application of torsional deformation. However, in the case of copper, the fatigue limit was not improved. This is strongly related to hardness distribution around the surface layer of the specimen. Also, it was found that the crack growth mode was changed by applying the pre-strain. From these results, one of an idea for improvement of material strength will be considered.

Abstract: In this study, the tensile shear strength and the fracture behavior of friction stir spot welded AZ61 joints in lap-shear configuration were investigated. The heat input was measured in FSSW to help analyze the effect of welding parameters on the strength. The tensile shear failure test was performed in a material testing system. The cross section of the joints and the fracture surface of the failed specimens were analyzed using optical microscopy and scanning electron microscopy. Results show that the weld diameter and the tensile shear load increase with increasing the input heat. The path of the material flow formed during FSSW process would provide a good way for crack propagation. All failed specimens in this study appear the same fracture features and show a circumferential failure mode under tensile shear loading conditions. The failure is initiated from a notch tip in the upper sheet loading side, and then propagates along the interface of the upper and lower sheets, then through the stir zone circumference; finally, a small portion of the lower sheet in the lower sheet loading side is torn off with some part of the stir zone.

Abstract: Refractory materials, in particular tungsten base materials are considered as primary candidates for structural high heat load applications in future nuclear fusion power plants. Promising helium-cooled divertor design outlines make use of their high heat conductivity and strength. The upper operating temperature limit is mainly defined by the onset of recrystallization but also by loss of creep strength. The lower operating temperature range is restricted by the use of steel parts for the in- and outlets as well as for the back-bone. Therefore, the most critical issue of tungsten materials in connection with structural divertor applications is the ductile-to-brittle transition. Another problem consists in the fact that especially refractory alloys show a strong correlation between microstructure and their manufacturing history. Since physical and mechanical properties are influenced by the underlying microstructure, refractory alloys can behave quite different, even if their chemical composition is the same. Therefore, creep and thermal conductivity have been investigated using typical commercial tungsten materials. Moreover, the fracture behavior of different tungsten based semi-finished products was characterized by standard Charpy tests which have been performed up to 1100 °C in vacuum. Due to their fabrication history (powder mixing, pressing, sintering, rolling, forging, or swaging) these materials have specific microstructures which lead different fracture modes. The influence of the microstructure characteristics like grain size, anisotropy, texture, or chemical composition has been studied.

Abstract: Thermoplastic elastomers are a relatively new group of engineering materials and are increasingly used in various technical applications (i.e., seals, gaskets, damping elements, and membranes) where the fatigue resistance plays an important role. The fracture behavior of elastomers is often characterized using the tearing energy concept, T. However, hardly any data are available for these types of materials. Hence, an unfilled and a filled thermoplastic polyurethane (TPU) type were investigated under cyclic loading conditions. The pure shear specimen configuration was used in the experimental part of this study. Crack growth kinetics curves were determined and the cycle number and the tests frequency dependence of these curves investigated. While a stable crack growth process was observed at 2 Hz the crack growth became unstable above specific test amplitude at 10 Hz.

Abstract: Fixed point iteration method for multi-particle unit cell’s boundary condition is presented. On the basis of this method, the macroscopic effective material parameters can be obtained from a microscopic point of view. Multi-particle unit cell models containing some important microstructure characteristics of TP-650 titanium matrix composites are established. The real displacement constrained conditions are applied on the multi-particle unit cell using this method, and the mechanical properties and fracture behaviors of the composites under tensile loading are simulated. A good agreement was obtained between the experimental results and the numerical predictions, which verifying the rationality of the FE models based on fixed point iteration method.

Abstract: SEM experimental system was employed to investigate the fracture behavior of particle reinforced metal matrix composites (91%wt tungsten alloys) by in-situ experiments. The fracture patterns of tungsten alloys under tensile loading were examined. Multi-particle unit cell models containing some important microstructure characteristics of tungsten alloys were established. By using fixed point iteration method, the displacement constraint conditions were applied on the multi-particle unit cell and the mechanical properties of tungsten alloys under tensile loadings were simulated. Comparison of the experimental results and the numerical predictions shows a good agreement between them, verifying the rationality of the FE models using the fixed point iteration method.

Abstract: Laminated materials are used for special applications where combination of properties of two components is needed. Ceramics is inherently brittle and above all superior properties (wear resistance, temperature durability, stiffness, low density and others) the brittleness is limiting factor for massive implementation in wide range applications. The laminated structure can be capable to overcome this handicap. Electrophoretic deposition (EPD) is the technique able to prepare ceramic laminated structures having strong interface between layers [1]. It is possible to prepare dense and crack free materials with tailored residual stresses controlled by layer thickness and deposition conditions by this technique. Crack propagation through layered composites based on Al2O3 and ZrO2 was studied. Cracks, produced by an indentation technique, propagated in direction to layer interfaces deflected towards the interface in the compressed layers and away from the interface in the layers containing tension stress [2,3]. Changes in the direction of crack propagation for the whole range of angles of incidence (0° - 90°) were described. The biggest change in the crack propagation was observed for the angle of incidence 45° for A/Z systems and was ca. 15°. The change in the crack propagation was independent on the level of residual stresses in the layers. Behaviour of indentation cracks observed in laminates under investigation was compared with the results obtained on standard SEVNB specimens having inclined the fracture plane with respect to the composite lamellar structure. This model condition helps to understand crack propagation in bulk material. All experimental work was supported by fractographical techniques enabling explanation of fracture micromechanism.