Authors: Alessia Serena Perna, Antonio Viscusi, Antonello Astarita, Luca Boccarusso, Antonio Caraviello, Luigi Carrino, Massimo Durante, Raffaele Sansone
Abstract: In this activity, customized panels for the CS deposition have been produced and aluminium has been deposited using air as a carrier gas. The custom-made panels were made with different matrix thicknesses on the surface in order to point out the influence of the fibres in the deposition and to study the feasibility and the growth of the coating. The polymer chosen for the matrix is polypropylene, widely used in the automotive sector, while for the reinforcements glass fibres have been used. Different process parameters have been examined in order to point out the influence of temperature, stand-off distance and pressure chosen, on the compaction and densification of the coating produced. In addition, morphological investigations were performed to further characterize the coatings deposited. It has been noticed that aluminium powders can be effectively deposited on polypropylene panels, leading to significantly better results when the thickness of the matrix is sufficient to prevent the powders bouncing elastically on the fibres, while benefiting from the stiffening effect of the latter.
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Authors: Günther Höfler, Krishnan Jayaraman, Richard Lin
Abstract: Rotational moulding (RM) of plastics is predominantly used to produce hollow, singlepiece products. Polyethylene (PE) in its various forms, is the most commonly used material for this process. Researchers have been conducting numerous experiments trying to incorporate reinforcements attempting to improve the mechanical performance of RM products and overcome the material limitations posed by design parameters. One of the most common problems with reinforcement in RM is the migration of the filler towards the inside of the mould and agglomerations. In order to find a competitive material which is desirable by industry, RM experiments were conducted with various composite reinforcements; high density polyethylene (HDPE), numerous types of glass fibres (GF), carbon fibres (CF) and carbon nanotubes (CNT). In particular, the influence of low weight fractions of reinforcement on the mechanical performance, tensile, flexural and impact properties of HDPE were investigated.
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Authors: A. Saravanapandi Solairajan, S. Alexraj, P. Vijaya Rajan, Godwin Jose
Abstract: Glass fiber reinforced composite material was fabricated using E-glass fiber with unsaturated polyester resin. In Glass Fiber Reinforced Plastic (GFRP) composites, the matrix of polymer is reinforced with glass fibers. The surface quality and dimensional precision significantly affect the parts during their suitable life, particularly in cases where the components come in contact with other elements or materials. In the current study, GFRP is machined with two cases i.e. with and without Nano combinations in lathe. These machining studies were carried out on lathe using three different cutting tools: namely Carbide (K-20), Cubic Boron Nitrate (CBN) and Polycrystalline Diamond (PCD). The cutting parameters considered were cutting speed, feed, and depth of cut. Surface Finish is the most important parameter measured by main spindle and compares the value with another. A second order mathematical model in terms of cutting parameters was developed using RSM. The results specify the developed model is suitable for prediction of surface roughness in machining of GFRP composites.
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Authors: Sohail Ahmed, Sanam Ayub
Abstract: This paper explicitly highlights the failure analysis and study of thin walled composite beams (multi-cell and multi-tapered) in cantilever configurations when subjected to constrained torsional load, using MSC Patran / Nastran finite element package. Initially, the verification of the model was done with the analytical results in order to ensure the model accuracy. All the multi-tapered beams under examination are composed of closed section and three cell configuration with twisting moment applied at the free end. There is a vivid description of all the effects of different composite material and various stacking sequences on the margin of safety and failure loads. This paper also verifies the influence of various geometrical configurations (Beam lengths, tapered angles and point of variation of tapered angles) of beams on the failure loads. This paper would help in the wing design phase of modern agile and high speed aircraft in which multi-cell closed cross section beams are integral part.
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