Papers by Keyword: Grain Boundary Precipitation

Abstract: This paper investigated the effect of Si addition on intergranular corrosion susceptibility for brazed Al–Mn–Cu alloy. Water-quenched samples have no intergranular corrosion (IGC) susceptibility, however, slowly cooled samples have IGC susceptibility. This implies that IGC susceptibility was caused by precipitation during cooling. In addition, IGC susceptibility depends on Si content. Low Si additive alloy has high IGC susceptibility. This is because the Mn/Cu depleted zone is formed near the grain boundary due to preferential precipitation of Mn-bearing compound and CuAl₂ on the grain boundary. Conversely, optimum Si addition inhibits IGC due to the absence of preferential precipitation on the grain boundary. The excess Si alloy has high IGC susceptibility as the Si depleted zone is formed around the grain boundary due to the preferential precipitation of coarse Si particles on the grain boundary.

Abstract: In order to improve the intergranular corrosion resistance of high strength Al-Mg alloys, the effect of stabilizing treatment was systematically investigated. Microstructure evolutions of Al-Mg alloys after different stabilizing treatments have been studied by scanning electron microscopy and optical microscopy. Mechanical properties and corrosion resistance were measured. It was found that the mass loss of samples after sensitizing treatment decreased with an increase in the stabilizing temperature. It was suggested that the susceptibility to intergranular corrosion for high strength Al-Mg alloys has a strong relation to the stabilizing temperature that modify the morphology and distribution of precipitates. The precipitates continuously precipitated along the grain boundary when the stabilizing temperature was lower than 250°C, corresponding to a poor corrosion resistance. However, the precipitates randomly precipitated in the matrix as globular particles, and discontinuously precipitated at the grain boundary after stabilized at 250°C and 275°C, resulted in an improved intergranular corrosion resistance.

Abstract: In this work, the thermodynamic information on aluminium nitride formation and experimental precipitation kinetics data are reviewed. A revised expression for the Gibbs energy of AlN is developed with special emphasis on microalloyed steel. Using the software package MatCalc, computer simulations of AlN precipitation kinetics are performed and compared to several independent experimental results from literature. To mimic the geometrical arrangement of AlN precipitates along austenite grain boundaries, a new model for precipitation at grain boundaries is used, which takes into account fast short-circuit diffusion along grain boundaries as well as the slower bulk diffusion of atoms from inside the grain to the grain boundaries. This is essential for the calculation of AlN precipitation in austenite where nucleation occurs predominantly on grain boundaries. By studying the AlN precipitation at grain boundaries numerically, and by comparison with experimental data, it is demonstrated that the precipitation kinetics of AlN differs significantly from the simulated precipitation kinetics of randomly distributed precipitates assuming spherical diffusion fields.

Abstract: Intergranular corrosion is a significant concern for Al-Mg alloys when subjected to a corrosive salt-water environment. To address this issue, the standard composition of a 5XXX series aluminum alloy (AA5083) was modified in an attempt to improve the alloy’s overall corrosion resistance through alloying and thermal processing. The concept being that through alloying and heat treatments, desirable precipitate phases such as τ- and/or τ-copper rich phase(s) that are known to offer corrosion resistance would potentially form that could effectively improve intergranular corrosion behavior. Therefore, the chemical composition of standard AA5083 was modified by adding various amounts of copper and zinc. Sensitization heat treatments were then performed to determine the specific conditions under which these phases would form. LOM, SEM, STEM imaging and conventional TEM were used to analyze microstructural features. Corrosion was attributed to a network of detrimental Mg-rich grain boundary precipitates in the standard alloy. Alloying with Cu and Zn can offer improved intergranular corrosion behavior. The mechanism seems to be either by delaying or eliminating precipitation at the grain boundaries.