Papers by Keyword: Grinding Force

Abstract: Grinding experiments were conducted using vitrified CBN wheel on particulate reinforced titanium-based matrix composites (PTMCs) and Ti-6Al-4V matrix. The issues discussed are grinding forces, surface roughness, and the formation of surface integrity. The main results are summarized as follows: (1) The grinding forces increase with the increasing workpiece speed and depth of cut during grinding PTMCs and Ti-6Al-4V materials. (2) Decreasing depth of cut properly contribute to obtaining finished surface with good surface during grinding of PTMCs using CBN wheel, but the workpiece speed has little influence on the surface roughness value of PTMCs. (3) The formation of surface integrity of PTMCs is due to the combined removal of the TiC and TiB reinforcements and the Ti-6Al-4V matrix.

Abstract: The high efficiency deep grinding is widely used in manufacturing. The experiments were carried out to study on the high speed deep grinding force and grinding burn and cracks in grinding 40Cr steel specimen with Al₂O₃ wheel. The experimental studies demonstrate that the grinding force increases with the grinding layer depth. The trail of grinding on space surface is blurred progressively, the surface topography deteriorates gradually. When the depth of grinding increases to the certain value, grinding burn appears, and micro-cracks emerge. Selecting the optimization parameter in high speed deep grinding can avoid the grinding burn and grinding cracks.

Abstract: This paper analysis the process of Al2O3 engineering ceramics grinding and study the mechanism of rotary ultrasonic-vibration grinding. Then setting the model of the material removal rate and grinding force, which is based on Creasing fracture mechanics. Results indicate rotary ultrasonic-vibration grinding can apparently improve the material removal rate and cut down the grinding force.

Abstract: The grind-hardening method suitable for external grinding is proposed in this paper and the experiments are carried out on MI432B grinding machine.The hardened layer of the workpiece with cut depth 0.3mm and speed 0.2 m/min is analyzed.The result indicates the metallurgical structure of the hardened layer is martensite and the top hardness value is 754 HV(about 620 HRC).At the same time,the grinding force,one of the most important factors of grind-hardening process is modeled, and the measurement method is provided with elastic core clampers.The measurement result shows that the values of both the tangential force and the normal force increase when the cut depth increases,and the top value is 146 N and 656 N with the cut depth value of 0.4 mm respectively.

Abstract: In diamond wheel precision grinding process, the grinding force of nanoceramic coating materials can be divided into single grain grinding force and wheel unit area grinding force, this paper studied the two grinding force, results showed that, with the increase of grinding depth, grinding wheel per unit area grinding force and single grain grinding force increased. The two kinds of grinding force increased also with the increase of workpiece feeding speed, the normal grinding force and the tangential grinding force decreased with grinding wheel speed increase. grinding parameters, as diamond wheel grit size and binder type, effected also on the grinding force.

Abstract: For hard, brittle and difficult-to-cut materials, the technology heating auxiliary grinding has a significant role in improving productivity and reducing costs. Using different thermal loads and different ways of cooling to load granite,we carried out surface grinding experiments. We tested and analyzed variation of the grinding force and specific grinding energy. The results showed that strengthening the thermal load continuously, the grinding force and specific grinding energy reduce. This phenomenon significantly improves grinding efficiency and reduces the wear of wheel. Studies have shown that the auxiliary heating has an important contribution to enhance the production capacity of the stone processing.

Abstract: Based on the Kinematic analysis, the indentation fracture mechanics is used to build a force model of ultrasonic vibration mill-grinding. To verify the force model, experiments are carried out for silicon nitride ceramics with various machining parameters, meanwhile grinding forces are measured. Finally, comparison between predicted results with experimental results is presented.

Abstract: Engineering ceramics have been extensively used as structural materials in modern manufacturing industries due to their excellent properties. High Efficiency Deep Grinding (HEDG) with Electrolytic In-process Dressing (ELID) process can realize the stabilized and controlled grinding process of engineering ceramics, but there lies many questions to be done. In the light of Y-TZP materials, the grinding process of HEDG with ELID was optimized, and comparisons were made between HEDG with ELID and HEDG without ELID process for Y-TZP ceramics, and mechanisms of HEDG with ELID were revealed.

Abstract: Aiming at the axle material 30CrMoA high speed cylindrical grinding force calculation problems, a consideration of plowing force grinding force model is established based on the Werner’s theory model of grinding force, and the friction force and plowing force coefficient is defined as variable parameters. On the basis of the finite element analysis software DEFORM-3D, a high speed cylindrical grinding simulation model method is presented.Through the theoretical value and simulation value contrast, a mutual authentication of grinding force model is proposed. According to the simulation analysis results of grinding force and grinding wheel speed, grinding depth and the relationship between the workpiece speed, theoretical and technical guidance for the grinding force calculation and the selection of grinding process parameters are provided.

Abstract: By simplifying the geometric shape of abrasive grain in a cone-shape, the authors conduct the 3D dynamic finite element simulation on profile grinding with axial feed by single abrasive grain using deform-3D software. Analysis is made on the influence upon the grinding forces in case of the same grinding speed, the same grinding depth and the same friction factor between wheel and workpiece at different axial feed. The results show that the normal force and the tangential force increase with the increase of axial feed, but the axial force decreases with the axial feed.