Papers by Keyword: Grinding Parameter

Abstract: Micro-grinding is an important processing method in micro-manufacturing field. The influence factors of surface quality in micro-grinding are discussed in the article. The models of finite element analysis (FEA) in micro-grinding H62 with electroplated CBN micro-grinding tool were established. The influence of different grinding factors on the surface quality of the work-piece was discussed by FEA. Different grains sizes were considered to reveal the influence rules on surface roughness in grinding experiments. The results show that the surface roughness decreases with the decreasing of the feed speed and the increasing of the grinding speed. A better surface quality can be achieved with smaller grains sizes. The minimum surface roughness can reach 481nm in side grinding H62.

Abstract: Through the odd factor grinding experiment of microwave ferrite, the tangential and normal force were measured in different grinding parameters (wheel speed, feed rate, cutting depth, wheel size). According to the variation of the tangential force and normal force in different grinding parameters after grinding, the reasonable grinding parameters of microwave ferrite were explored. The results demonstrated that the grinding force had different variations in different grinding parameters. These could be the reference and guidance for the future processing of microwave ferrite materials.

Abstract: In this paper, there are two kinds of material (cermet and cemented carbide) to be used. Different grinding conditions were performed for evaluation of RMS of acoustic emission(AE) signals and understanding the effect of each grinding parameter on AE RMS during grinding process. A kind of on-line monitoring method based on wavelet analysis and acoustic emission was raised and the nonlinear relation model between AE RMS,wavelet energy coefficients and wheel passivation state was built. During the process,the wavelet analysis method was used to decompose the original signals for extracting wavelet energy coefficients. The results of experiments indicates that AE RMS increases with increasing table speed;The corresponding relation between AE RMS and table speed is good and could take the table speed as the main parameter for studying wheel passivation state. As a result, the nonlinear relation model can monitor the wheel passivation degree on-line accurately through training. This provides a kind of viable method which has very high practical value for confirming the wheel dressing cycle.

Abstract: The multi-facet drill shows good performance during materials are difficultly machined. However, for a new type of the drilling point, the grinding has been the main problem that restricts its application. To properly grinding the drill point confirms the design parameters, the relationship between design parameters and grinding parameters must be resolved. The mathematical model is the key to solve this problem. In this paper, according to the design of the high manganese steel drilling tool, a mathematical model has been established by the plane grinding method to solve grinding parameters, and to achieve improved mechanical grinding of drill point.

Abstract: Grinding is a widely used manufacturing method in state of art industry. By realizing needs of manufacturers, grinding parameters must be carefully selected in order to maintain an optimum point for sustainable process. Surface roughness is generally accepted as an important indicator for grinding parameters. In this study, effects of grinding parameters to surface roughness were experimentally and statistically investigated. A complete factorial experimental flow was designed for three level and three variable. 62 HRC AISI 8620 cementation steel was used in grinding process with 95-96% Al2O3 grinding wheel. Surface roughness values (Ra, Rz) were measured at the end of process by using depth of cut, feed rate and workpiece speed as input parameters. Experimental results were used for modeling surface roughness values with linear, quadric and logarithmic regressions by the help of MINITAB 14 and SPSS 16 software. The best results according to comparison of models considering determination coefficient were achieved with quadric regression model (84.6% for Ra and 89% for Rz). As a result, a reliable model was developed in grinding process which is a highly complex machining operation and depth of cut was determined as the most effective parameter on grinding by variance analysis (ANOVA). Obtained theoretical and practical acquisitions can be used in various areas of manufacturing sector in the future.

Abstract: Surface roughness is the most important index of product surface in grinding. Bayesian network model was built about process parameters and surface roughness. The network parameters were learned by grinding workpieces with a CNC surface grinding machine tool. The experiments for giving grinding parameters on Bayesian network prediction model have shown good results.

Abstract: The single factor experience of Fiber Reinforced Ceramic Matrix Composites (briefly named FCC) grinding was done on a NC optical curve grinding machine, and then the morphologie of the grinding surface was observed with an optical microscope. The effect of the grinding parameters, which include mainly grinding depth, abrasive grain size of diamond grinding wheel and grinding direction, on the grinding-induced surface damage of FCC was discussed, finally, the paper drew the conclusions that both increasing of grinding depth and increasing of abrasive grain sizes of diamond wheel can make the grinding-induced surface damage worse, and that different grinding directions also produce different effects on the grinding-induced surface damage.

Abstract: On the basis of the cylindrical grinding-hardening test, the influences of the grinding parameters on surface hardened layer were studied. The result shows that when ap≤0.2mm, there is an unhardened area exist in cylindrical grinding hardened workpiece. When ap＞0.2mm, there is a tempered area exist in cylindrical grinding hardened workpiece due to the action of grinding heat during cut-in and cut-out of grinding wheel. When depth of cut increases, or feed speed decreases, the hardened layer depth increases accordingly. In the practical application, the satisfactory quality of the cylindrical grinding hardened layer can be obtained through reasonable combination of ap and vw.

Abstract: Cooling-air grinding is one of important green grinding technology. Cooling-air grinding performances for 40Cr are tested in this paper using cooling-air generator. Main performance influencing factors are tested and analyzed, such as air temperature, wheel granularity, amount of feed and so on. Cooling-air grinding results showed that roughness of surface of specimen can reach to precise grinding standard. So cooling-air grinding can replace traditional grinding in this experiment. This study for the promotion of cooling-air grinding application technology has important significance for reference.

Abstract: In processing of engineering ceramics materials with diamond grinding wheel, grinding heat is one of vital factors influencing workpiece surface quality. Grinding parameters have important influences on workpiece surface temperature distributions. Contrast experiments on grinding temperature of nanoZrO2 under common and two dimensional ultrasonic vibration grinding(TDUVG) were carried out in this paper by manual thermocouple method. The relationship between grinding parameters and grinding temperature was clarified through theoretical analysis and experiment confirmation. The research results show that with the increases of grinding depth, grinding speed, and decrease of working table speed, the workpiece’s surface temperature would heighten accordingly. Furthermore, comparing with high surface layer temperature in common grinding, which often results in grinding burn, TDUVG can reduce grinding temperature effectively.