Papers by Keyword: HSM

Abstract: Machining is one of the major manufacturing processes that converts a raw work piece of arbitrary size into a finished product of definite shape of predetermined size by suitably controlling the relative motion between the tool and the work. Lately, machining process is shifting towards high speed machining (HSM) from conventional machining to improve and efficiently increase production, and towards dry machining from excessive coolant used wet machining to improve economy of production. And the tools used are mostly hardened alloys to facilitate HSM. The work piece materials are continually improving their properties by emergence and development of newer and high resistive super alloys (HRSA). In this paper an attempt has been made to validate an experimental result of cutting force obtained by performing HSM on an HRSA Inconel 718, by comparing it with the numerical result obtained by simulating the same setting using DEFORM 3D software. Based on the comparison it is found that the simulated results exhibit close proximity with the experimental results validating the experimental results and the effectiveness of the software.

Abstract: This paper, aimed at Ganglu 1500 hot strip rolling project, developed advanced shape control system. Entry profile calculation strategy was developed. Natural output profile was defined. Profile distribution model based on the buckling limit was developed. Practical applications in domestic 1500 hot strip mill show that the setup calculation strategy achieved good effect and enhanced the profile and flatness precision

Abstract: The finite difference method model of temperature field and thermal crown of work roll on hot strip mill was researched. The temperature field and thermal crown were calculated, surface temperature distribution and thermal deformation were both reduced from center to edge. The computed and measured roll surface temperature were comparatively in good agreement with each other, practical application results show that the model has high calculating speed, high precision and can meet the needs of the strip shape on-line process control.

Abstract: With the continuous development of computer network technology, The data on the network is becoming more and more huge, Storage systems have become more and more important. This article briefly describes the concept of virtual storage technology, made a simple analysis of The methods to achieve of virtual storage technology, finally, analysis of the application of virtual storage technology to discuss about the reality.

Abstract: The smart grid is a developing network of transmission lines, equipment, controls and new technologies working together to respond immediately to 21st Century demand for electricity, but the smart grid may also create much new vulnerability if not deployed with the appropriate security controls. In this paper, to evaluate the secure GOOSE message performance, we implemented the IEC 62351-6 MAC mechanism, applied it on F-IED using the IEC 61850 GOOSE stack and the HSM, built the security test environment, and obtained test results.

Abstract: Shape Set Up (SSU) system is the key technology for Hot Strip Mill (HSM). Precise SSU system is applied to improve the strip quality for HSM. The function of SSU, Setup and Feedback, is introduced. The main mathematic model of strip profile is set up. SSU system strategy is studied of a certain domestic 1700mm HSM. The SSU system is carried out in produce and the measurement data show that strip flatness deviant and strip profile deviant could be controlled in target scope. The study has set a sound base to improve the setting accuracy and develop SSU system for HSM further.

Abstract: Roll wear model for Hot Strip Mill (HSM) was researched and the factors affect roll wear are analyzed. The simulation program was compiled by program visual C++ language and work roll wear was calculated according to the rolling schedule. Calculation results shows that roll wear like box shape. Strip width affects roll wear clearly. The strip length is one of the important issues which affect roll wear. Work roll wear of F7 top roll middle get to 280μm after a rolling schedule. Roll wear curve calculated by program were good agreement with the wear curve got by high-precision grinder. The results show that the roll wear model has high accuracy.

Abstract: Unbalance vibration is introduced. The reasons of HSK shank unbalance and the features of vibration signal are analyzed. The method of signal essing is described. Finally, transformation and reconstruction of the vibration signal are studied by wavelet theory. HSK shank’s vibration is more accurately extracted. This way can be a good basis for scientific research and the development of the HSK integrated measurement system.

Abstract: Aiming at the key problem of tool choice presented at high speed machining, this paper analyses the characteristic of existing materials of high speed machining tool from three aspects of mechanics, physics and chemistry, and sums up the cutting property of work materials combining with some experimental results and literatures. By integrated comparison of the property of materials of tool and workpiece, a method of choosing tool material for corresponding to workpiece is offered. Finally, some matched materials of tool and work are provided for convenient choice, which can acquire better effects than used testing or experience ways and means.

Abstract: A finite element model of HSM (High Speed Machining) process of Ti6Al4V was developed with Abaqus 6.10. The flow stress of Ti6Al4V is taken as a function of strain, strain rate and temperature. Considering the fact that the tool edge radius is relatively large in HSM of Ti6Al4V and significantly influences the mechanical behaviour, thus a new Arbitrary Lagrangian-Eulerian (ALE) boundary technology was incorporated into the finite element model to simulate the flowing material around the tool edge.The adoption of ALE boundary technology could avoid using the traditional chip separation criterias and element deletion method in the model, which at the same time results in the less excessive element distortion and computational time in comparison with traditional finite element models of cutting process. The simulation results of Cutting force and temperature close to the experimental values in an acceptable range could be obtained and a stagnant zone in front of the tool edge was successfully observed in this new developed model with large tool edge radius.