Authors: Oleksandr Dveirin, Tetyana Nabokina, Oleg Kivirenko, Andrii Kondratiev, Olena Kuleba
Abstract: Studying of the strength characteristics of polymer composite materials, which are used in the structures for various applications, is an important subject for research. Here one of the major issues is the development of fastening techniques to maximize the strength characteristics of composite fibers. Based on the modification of the available test methods, a set of specimens and devices has been developed to determine the shearing (cut) strength from the fastener hole to the edge of the composite part. For this purpose, we used the modified specimen sequentially shearing along the contour after each test cycle in order to find the required parameter depending on the distance from the fastener to the part edge. According to the result of experimental studies, possible types of shearing test and shear test failures were identified. It is demonstrated that shearing strength and shear strength in the specimen plane are different characteristics with no correlation between them. It is found that a shearing in the classic sense is observed only for high-anisotropy structures when they are loaded in the more rigid direction, whereas the complex modes of failure occur for the heavily reinforced composites used. For example, during testing a pure shearing was observed in 0° planes in the specimens with the package structure of [0°0.7; ±45°0.2; 90°0.1], while it was observed both for the holes drilled in 0° and 22.5° directions in the specimen with the structure of [0°0.8; ±45°0.2]. We obtained the quadratic engineering dependence to predict shearing strength of the heavily reinforced basic composite. Based on processing of the experimental results, a recommendation has been made on the need for constant experimental support of the design process, which can be implemented by the proposed specimen and testing device.
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Authors: Abolghassem Zabihollah, Stephen Bardowell, Bryan Does, Rajesh Vuddandam
Abstract: 3D-printing technology is being used as a regular approach in prototyping and the production of machine components. However, despite their metallic counterparts, there are many issues including infill pattern, density, and stress concentration coefficient in 3D printing that are not well-defined. The infill density plays a significant role in the printing time and mechanical properties of the printed objects. On the other hand, like metallic materials, changing geometry, such as fillet radius and hole alters the strength of the printed elements. In this work, experimental works have been conducted to determine the effect of infill density on the tensile strength of 3D printed elements. Furthermore, various standard specimens for tensile testing have been prepared to investigate the effects of fillet radius and in-plane hole diameters on the tensile strength of PLA 3D-printed elements with different infill density. Using the experimental results, the tensile stress concentration coefficients as a function of fillet radius, hole diameters, and infill density have been determined. The results of the present work can be used as a guideline for analytical design and manufacturing 3D printing objects.
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Authors: Alexander Ryazantsev, Sergey Yukhnevich, Viktor Visotskiy
Abstract: The article deals with the methods of forming liquid rocket engines parts, in which sheet material is used as a blank. The analysis of the existing methods of processing workpieces with a variable surface profile allows us to conclude that the mechanical method is the most promising type of processing for hole perforation. The drilling holes technology in parts made of sheet blanks is presented. The features of processing non-rigid parts with unpredictable surface fluctuations are considered. The ways of ensuring the stability of the treatment process, increasing the technological indicators, which allowed expanding the area of dimensional machining, are shown. The results of the work contribute to improving the manufacturability of new generations products of equipment, which is important for mechanical engineering.
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Authors: Danila D. Vlasov, Nikolay A. Tatus', Alexander N. Polilov
Abstract: The work is devoted to the analysis of the effect of holes made using various technologies on the strength of orthogonally reinforced fibrous composites. Comparison of data obtained by finite-element modeling with results of tensile experiments of composite plates with holes is given. It has been experimentally confirmed that drilling holes in fibrous composites is unacceptable: when making holes, fibers must be expanded at the stage of molding the composite element. It has also been shown that it is possible to model, if not the fiber structure itself, but the properties of the material next to the hole using the built-in functions of FEA programs.
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Authors: J.A. Vashukov, E.A. Klimov
Abstract: Technique of determination of permissible compressive stresses in products made of anisotropic composite materials with holes in joints “parent sheet - stiffening element” is introduced. Besides, physical-mechanical properties and material load factor are taken into account. Finite-element model to determine stress strain behavior along the hole outline and in the ”field” points of composite material has been developed.
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Authors: Masayuki Arai, Kazuki Yoshida
Abstract: In this study, crack path simulation was conducted based on a singular integral equation formulated by a continuous distributed dislocation technique. The problem investigated in this study was to predict the propagation path of a crack moving in an infinite elastic plate with a circular hole, under uniform tensile loading. In order to perform this prediction, a probing method was developed to search for a crack moving direction where the mode II stress intensity factor would be almost zero, enabling the crack to automatically extend in that direction. Some cases for different locations of an initial straight crack were simulated using the program developed.
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Abstract: A fundamental study on finishing aided by an ultraviolet ray (generally mashining:referred to as U-RAMR) was conducted to evaluate its applicability to the polishing of aluminum alloy. Qualitative analysis with X-ray photoelectron spectroscopy (XPS) was used to estimate the chemical reaction induced on Al surfaces that were immersed in some solutions. Inductively coupled plasma spectroscopy (ICPS) was employed to quantitatively analyze the amount of oxidized/dissolved Al, Mg and Fe. The following conclusions were obtained by investigation of the aluminum alloy polishing process. Aluminum does not dissolve in TiO2-solution, whereas a small amount of Al dissolves into cathilon dye solution. Although only a small amount of Al dissolves in TiO2-cathilon dye solution in the absence of UV irradiation, the amount of Al dissolved increases slightly under UV irradiation with the formation of oxide, nitrogen oxide and nitride on the Al surface. In addition, a small amount of an aluminum chloride dissolves into TiO2-cathilon dye solution. An Al alloy (A5052) surface was made flat by polishing with TiO2-cathilon dye slurry under UV irradiation.
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Authors: Wen Qing Wu, Jiang Hu Chen, Hong Yu Zhang, Jun Hua Wu
Abstract: In view of the holes appearing in different areas of geo-membrane when the geo-membrane technology is applied to the unsaturated expansive soil canal slope, the VADOSE/W is used to analyze the pore-water pressure of the internal canal slope by changing the falling water level. The results show that the hole is nearer to the toe of slope, its effect on the whole seepage field is greater. The greater the rate is, the soil water content is greater.
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Authors: Hong Yu Zhang, Jiang Hu Chen, Wen Qing Wu, Jun Hua Wu
Abstract: In view of the holes appearing in different area of geo-membrane when the geo-membrane technology is applied to the unsaturated expansive soil slope, the VADOSE/W is used to analyze the wetting-drying cycles caused by rainfall and evaporation on slopes covered by geo-membrane. The influence on the pore-water pressure and volume water content were discussed just caused by the holes. The results show that the hole is nearer to the toe of slope, its impact on the whole seepage field is greater. In addition, the hole appears on the top of slope that the wetting-drying cycle effect is remarkable. It is ensured that the integrity of the geo-membrane which in the lower slope and take some drainage measures in the construction process.
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Authors: Gela Kipiani, Marlena Rajczyk, Lenka Lausova
Abstract: Grounded on the theory of thin shells and with application of generalized functions elements is solved the problem on critical compressive loading definition of three-layered rectangular plate with limited length through cut. The method of consideration of single limited length cut in parallel of one of rectangular sides in plane is spread on consideration of rectangular hole as four cuts should create the closed rectangular contour, and therefore, are simulating the hole. Due the various selections of approximation functions is proposed to also consider various types of boundary conditions.
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