Papers by Keyword: Indentation

Abstract: Silica glass is known to exhibit permanent changes in density under very high pressures. These changes may reach 21%. The sharp indentation test develops pressures underneath the indenter that trigger densification. Recently, we have proposed a constitutive modeling of the pressure-induced process accounting for its salient features: densification threshold, hardening, saturation of densifica- tion and permanent increase in elastic moduli. We examine in this paper the possibility that densi- fication could be the only mechanism for creating an imprint by indentation. We consider different models with growing complexity that we implement in a finite element software. Results indicate that the combination of shear and pressure as a driving force to densification may account for the mechanical response of the indentation test as well as the presence of densified zone underneath the imprint.

Abstract: Every material is structured in its unique way and has its own recognizable microstructure. There are a number of approaches in establishing the relationship between mechanical properties and microstructure of a material, but none of them is universal and correlation free, probably because of luck of attention to the sub-grain structure. The possibility of calculating the hardness number using only geometric sizes of microstructural formations is discussed in this paper, where the grain is meant to be a container of the two most frequently occurred shapes in the microstructures globula and lamellae.

Abstract: The paper gives a brief overview of various energy approaches and possibilities they offer. Most of it is illustrated on examples from depth-sensing indentation. Components of contact work are listed, and the relationships between these components and material characteristics are given. Also the solution of impact problems is shown, based on the law of energy conservation. Finally, the role of surface energy and adhesion is mentioned.

Abstract: For engineering ceramics, cracks produced in preparation process, i.e. sintering and surface finishing, have a profound impact on the mechanical strength and wear. Under cavitation loading, the flaws on the surface and subsurface are preferentially eroded. In this paper, artificial cracks are introduced on WC ceramic by indentation of a Vickers indenter at a load of 10 kgf. Five positions on the cavitation eroded area are selected. The average length of the cracks is 71.6 mm. The cavitation erosion tests are terminated at 1, 3, and 5 min to reveal the evolution of cracks. A single pattern for the evolution of cracks is recognized. Two new cracks at the tip of indentation cracks first nucleate and then propagate (accompanied by pullout of grains). The angle between the two new cracks ranges from 30° to 45°. The evolution of adjunct two groups of cracks gives birth to local breakout finally. Steps which are provided limited resistance to breakout are observed. The nucleation and propagation of the four indentation cracks do not always occur simultaneously.

Abstract: Recently, Composite Sandwich Panel (CSP) technology considerably influenced the design and fabrication of high performance structures. Although using CSP increases the reliability of structure, the important concern is to understand the complex deformation and damage evolution process. This study is focused on the flexural and indentation behavior of CSP made of chopped strand mat glass fiber and polyester matrix as face sheets and polyurethane foam as foam core subject to flexural and indentation loading condition. A setup of three-point bending and indentation test is prepared using different strain rates of 1mm/min, 10mm/min, 100mm/min and 500mm/min to determine the effects of strain rate on flexural and indentation behavior of CSP material. The load-extension, stress-extension response and energy absorption of the panel show the relation between the flexural and indentation behavior of panels to strain rate as by increasing the strain rate, the flexural properties and the energy absorption of panel are increased.

Abstract: In this work we studied the microstructure evolution due to equal channel angular pressing of Cu-2wt.%Co alloy after various heat treatments. Several subsequent passes were performed at room temperature. The microstructure was characterized using electron backscatter diffraction technique in a scanning electron microscope. Local mechanical properties were studied by means of nanoindentation experiments using a Hysitron PI85 picoindenter operated inside an electron microscope.

Abstract: Managing the emerging internal mechanical stress in chips particularly if they are 3D-tscked is a key task to maintain performance and reliability of microelectronic products. Hence, a strong need of a physics-based simulation methodology/flow emerges. This physics-based simulation, however, requires materials parameters with high accuracy. A full-chip analysis can then be performed, balancing the need for local resolution and computing time. Therefore, effective composite-type materials data for several regions of interest are needed. Advanced techniques to measure FEA-and design-relevant properties such as local and effective Youngs modulus and effective CTE values were developed and described in this paper. These data show a clear orientation dependence, caused by the chip design.

Abstract: Different approaches have been proposed in order to determine the material behavior of ductile materials. Since, the mechanical properties of a mechanical component are modified during manufacturing process due to plastic deformation, heat treatment and etc, a non-destructive indentation experimental procedure addressed to predict the elastic-plastic properties of material after manufacturing process is of interest. This is especially true for small size components where it is complex to extract specimens to test on standard test system. Based on dimensionless analysis and the concept of a representative strain, different approaches have been proposed to determine the material properties of power law materials by using indentation process. In this work, the Johnson-Cook (JC) constitutive model of the aluminum alloy Al6061-T6 is characterized by means of a well-defined optimization procedure based on micro-indentation testing and high fidelity finite element models and an optimization procedure but without the concept of dimensionless analysis and a representative strain. This methodology allows determining a set of JC constants for Al6061-T6. The obtained results have good agreement with parameters calibrated by means of universal standard tests and reverse engineering approach.

Abstract: Hardness testing obtains material properties from small specimens via measurement of load-displacement response to an imposed indentation; it is a surface characterisation technique so, except in optically transparent materials, there is no direct observation of the assumed damage and deformation processes within the material. Three-dimensional digital image correlation (digital volume correlation) is applied to study deformation beneath indentations, mapping the relative displacements between high-resolution synchrotron X-ray computed tomographs (0.9 μm voxel size). Two classes of material are examined: ductile aluminium-silicon carbide composite (Al-SiC) and brittle alumina (Al₂O₃). The measured displacements for Hertzian indentation in Al-SiC are in good agreement with an elastic-plastic finite element simulation. In alumina, radial cracking is observed beneath a Vickers indentation and the crack opening displacements are measured, in situ under load, for the first time. Potential applications are discussed of this characterization technique, which does not require resolution of microstructural features.

Abstract: Wear by slurry abrasion is very expansive problem that must be taken into consideration while selecting the material for the transportation of slurry through pipeline. Abrasive wear generally occurs when abrasive slurries come in contact with the industrial engineering components or slurry transporting pipes. The abrasive particles carried by slurries eventually remove the material from the encountering surfaces which results in the early failure of the component in service. In present investigation an attempt is made to study the effect of load, slurry concentration, sliding distance on the abrasive wear behaviour of mild steel. The slurry abrasion experiments were carried out using slurry abrasion test apparatus with silica sand slurry. The findings of the present investigation indicate that slurry abrasion volume increased with slurry concentration, load and sliding distance, although the magnitude of increase was different in each case. The SEM observation of worn out surfaces revealed micro ploughing and micro cutting as wear mechanisms.