Papers by Keyword: Industrial Test

Abstract: Development and application of resin capsules in Chinese coal mines were introduced in this paper, including the category, feature, applicability and basic parameters. The paper pointed out that unsaturated polyester resin capsules were the most widely used in Chinese coal mines. A kind of newly-developed low-viscosity resin capsule was applied to industrial test in Fengshuigou Colliery, and the results showed that the high pre-stress and intensive bolting system could effectively control the violent displacements of the surrounding rock, and it provided an effective approach for the support of soft rock roadway. Finally the future developments of resin capsules were prospected.

Abstract: 2.25Cr1Mo0.25V alloy steel of making heavy cylinder for hydrogenation reactor was taken as research subject. The compression experiment was carried out on Gleeble-3500 thermal simulator under different conditions of deformation temperature, strain rate and deformation degree. The relationship between deformation resistance and deformation temperature, strain rate, deformation degree was analyzed. Two different types (dynamic recovery and dynamic recristallization) of deformation resistance model were established through multiple nonlinear regression method. The relative error of deformation resistance between the calculated value and the measured value was under 10% and the maximum error of the rolling force between the calculated value and the measured value was 9.7%, which showed that this deformation resistant model was accurate and met industry requirements.

Abstract: The research aims to develop inorganic thermal-insulating materials of high performance, decrease high geothermal emissions from hot rock to the roadway, reduce the roadway airflow temperature, and achieve mine cooling and energy saving eventually. Firstly, the best proportion of inorganic thermal-insulating materials of high performance was designed, and a test model for thermal conductivity and mechanical analysis has been built. And through the test of thermal-insulating of the material and mechanical properties, the relation equations between vitreous micro-bead content (the main agent of thermal-insulating material) and thermal conductivity, uniaxial compressive strength, confined compressive strength have been obtained respectively. Secondly, the feature, the fitting and coupling features between the experimental models and engineering conditions in practice were analyzed comparatively, which could provide theoretical basis for the design and application of thermal-insulating materials of high performance. The industrial test shows that with thermal-insulating materials of high performance in application, the roadway airflow temperature was reduced significantly and could meet the requirements of mine pressure. Therefore, the research could offer an effective way for the mine thermal-insulating and cooling under high geothermal conditions.

Abstract: To study the industrial technology for application of the C100 High strength and high performance concrete which is in freezing shaft lining of thick overburden, the industrial test of the shaft wall of high strength and high performance concrete is carried out under the engineering background of auxiliary shaft in Yuncheng coal mine of Juye coal mining area in Shandong Province. The verified laboratory testing results comported with the results of industrial technology from macro-mechanics, failure fractal, resultant morphology and pore characteristics. And the quality control system of high performance concrete and construction technology can be established. The results show that the experimental formula and construction technology of C100 high strength and high performance concrete can meet the requirement of field concrete shaft lining and achieve the high level of quality control. The industrial application and study results accord with the field requirement. Furthermore, the study results also provide experimental basis and industrial production data for industrial application of C100 high strength and high performance concrete.

Abstract: The accuracy of the max shear force of rolling shear is of vital importance to the proper selection of motor power and the optimization design of structure strength. The test on shear force during the shearing process of stainless steel was done on 3000 mm cut-to-length rolling shear of some Large-scale Iron & Steel Co., Ltd. The test results have shown that the weight of upper-blade carrier can bring about the fluctuation of measuring signals of shearing force at the start and end instants. Meanwhile, the shear force during the shearing process will gradually increase with the increment relative cut-in depth, and the process from the bite-in of upper blade into steel plate to the fracture of steel plate is very short, thus the link force on the side of firstly-fallen-off blade will initially increase and then will decrease by large increment amplitude. The shear force at the cut-in stage will dramatically increase. During the cut-in stage, the shear force is basically a constant due to the constant shear angle. In summary, the above test results have important referential value to the calculation of shear force and the design of structure strength.

Abstract: Pulverized coals are widely used by injection into the blast furnaces in order to replace expensive cokes. In this paper, a new catalytic combustion promoter, containing manganese dioxide with other oxides (or carbonates) of rare earth metals and alkali earth metals, was developed to enhance the combustion of pulverized coal. The effects of addition amount on the ignition temperature and the combustion efficiency were investigated. With more promoters added, the ignition temperature dropped, whilst the combustion efficiency increased significantly. Industrial test showed that, with the addition of 0.4% of the promoter, the coke consumption reduced to 26.7 kg/tFe (equivalent to 7.5 million US dollars per blast furnace per year), and the carbon contents in the fly ash dropped to from 43.1% to 32.4%, which suggests great economic and environmental benefits.